Fish food containing fermented soyfood
The present invention relates to an enriched fish food product comprising a binder resin and a fermented soy nutraceutical. Optionally the nutraceutical may contain enzymes or coenzymes. Also, the enriched fish food product may be formed by mixing a resin with the fermented soy nutraceutical in a heated molding machine and subjecting said product to a variety of size reduction processes. For example, the fish food product may be provided in the form of a flake.
1. A method of forming a fish food product comprising:
(a) combining a binder resin and a fermented soya nutraceutical to form a mixture, wherein said binder resin comprises fishmeal having a moisture level of between 1-15% by weight and wherein said binder resin is present at 60-99% by weight of said product and wherein said mixture is suitable for melt processing;
(b) melt processing said mixture by introducing said mixture to a heated molding machine, said heated molding machine comprising an extruder containing a feed section, a barrel section and an output section, including a plurality of heating zones extending from said hopper section to said output section, wherein said heating zones are set at the following temperature ranges: zone 1 is at or below about 70° F.; zone 2 is at or below about 150° F., zone 3 is at or below about 300° F. and zone 4 is at or below about 375° F.;
(c) discharging said melt processed mixture from said extruder to one or more heated surfaces;
(d) forming said melt processed mixture into a thin sheet;
(e) drying said thin sheet; and
(f) breaking said dried sheet into flakes.
2. The method of claim 1 wherein said forming said mixture into a thin sheet is accomplished on the surface of one or more heated drums.
3. The method of claim 1 wherein said drying of said thin sheet is by one or a combination of heat drying, vacuum drying and freeze drying.
4. The method of claim 1 wherein said breaking said dried sheet into flakes is accomplished with a rotating screw.
5. The method of claim 1 wherein said thin sheet is broken into flakes by granulating or cryogenic grinding.
6. The method of claim 1 wherein said resin is present at levels between about 60-99% by weight and said fermented soya nutraceutical is present at levels between about 1-40% by weight.
7. The method of claim 1 wherein said fermented soya nutraceutical further comprises at least one fermented enzyme, fermented coenzyme, and combinations thereof, wherein said at least one fermented enzyme, fermented coenzyme, and combinations thereof is present in an amount between about 0.1-10% by weight.
8. The method of claim 1 wherein said resin further comprises water, wherein the water content of said fish food product is between 5% and 20% by weight with respect to the resin.
9. A method of forming a fish food product comprising:
(a) combining a binder resin and at least one fermented enzyme, fermented coenzyme, and combinations thereof to form a mixture, wherein said binder resin comprises fishmeal having a moisture level of between 1-15% by weight and wherein said binder resin is present at 60-99% by weight of said product and wherein said mixture is suitable for melt processing;
(b) melt processing said mixture by introducing said mixture to a heated molding machine, said heated molding machine comprising an extruder containing a feed section, a barrel section and an output section, including a plurality of heating zones extending from said hopper section to said output section, wherein said heating zones are set at the following temperature ranges: zone 1 is at or below about 70° F.; zone 2 is at or below about 150° F., zone 3 is at or below about 300° F. and zone 4 is at or below about 375° F.;
(c) discharging said melt processed mixture from said extruder to one or more heated surfaces;
(d) forming said melt processed mixture into a thin sheet;
(e) drying said thin sheet; and
(f) breaking said dried sheet into flakes.
10. The method of claim 9 wherein said forming said mixture into a thin sheet is accomplished on the surface of one or more heated drums.
11. The method of claim 9 wherein said drying of said thin sheet is by one or a combination of heat drying, vacuum drying and freeze drying.
12. The method of claim 9 wherein said breaking said dried sheet into flakes is accomplished with a rotating screw.
13. The method of claim 9 wherein said thin sheet is broken into flakes by granulating or cryogenic grinding.
14. The method of claim 9 wherein said resin is present at levels between about 60-99% by weight and said at least one fermented enzyme, fermented coenzyme, and combinations thereof is present at levels between about 1-40% by weight.
15. The method of claim 9 further comprising fermented soya nutraceutical, said fermented soya nutraceutical is present at levels between about 1-40% by weight.
16. The method of claim 9 wherein said resin further comprises water, wherein the water content of said fish food product is between 5% and 20% by weight with respect to the resin.