ARRANGEMENT FOR SPLICING PANELS TOGETHER TO FORM A CYLINDRICAL SCREEN
Panels of a filter screen have a plurality of rods and a plurality of wires. The rods are arranged parallel to one another in a first direction. The wires are arranged parallel to one another and are attached in a perpendicular direction to the rods. The rods have jointed ends with a tab and a bevel along one edge of the panels and have flush ends along an opposite edge of the panels. The panels are connected together edge to edge in an elongated sheet by adjoining the jointed and the flush ends of the rods and then welding a plurality of splice bars alternatingly between adjacent ones of the rods at the joints. The elongated sheet is then rolled into a cylindrical tier that can be used as a portion of a basket, centerpipe or other cylindrical screen for a radial flow process or the like.
1 . A filter screen, comprising:
a plurality of rods arranged parallel to one another in a first direction, the rods having first and second ends and first and second edges, the first ends of at least some of the rods adjoining the second ends of at least some of the rods to form joints;
a plurality of wires arranged parallel to one another in a second direction perpendicular to the first direction and attached to the first edges of the rods; and
a plurality of bars alternatingly welded between adjacent ones of the rods at the joints.
2 . The screen of claim 1 , wherein the first ends of the rods each comprise a tab extending from the first end along the first edge such that the first end at the second edge defines a bevel.
3 . The screen of claim 2 , wherein the second ends of the rods each define a flush surface.
4 . The screen of claim 2 , wherein the tabs have slot welds with the second ends of the rod at the joints.
5 . The screen of claim 2 , wherein each of the bars has a cross-section with a side dimension that is less than a depth of the bevel from the second edge of the rod.
6 . The screen of claim 1 , wherein each of the bars has a cross-section with a side dimension substantially equal to a distance separating the adjacent ones of the rods.
7 . The screen of claim 1 , wherein each of the bars has a square weld between the bar and the second edges of each of the adjacent ones of rods at the joints.
8 . A filter screen assembly, comprising:
a plurality of panels, each of the panels having—
a plurality of rods arranged parallel to one another in a first direction, the rods having first and second ends and first and second edges;
a plurality of wires arranged parallel to one another in a second direction perpendicular to the first direction and attached to the first edges of the rods,
wherein a first of the panels has the first ends of its rods adjoining the second ends of the rods of a second of the panels at a plurality of joints; and
a plurality of bars alternatingly positioned between adjacent ones of the rods at the joints, each of the bars welded to the adjacent rods.
9 . The assembly of claim 8 , wherein the first ends of the rods each comprise a tab extending from the first end along the first edge such that the first end at the second edge defines a bevel.
10 . The assembly of claim 9 , wherein the second ends of the rods each define a flush surface.
11 . The assembly of claim 9 , wherein the tabs have slot welds with the second ends of the rod at the joints.
12 . The assembly of claim 9 , wherein each of the bars has a cross-section with a side dimension that is less than a depth of the bevel from the second edge of the rod.
13 . The assembly of claim 8 , wherein each of the bars has a cross-section with a side dimension substantially equal to a distance separating the adjacent ones of the rods.
14 . The assembly of claim 8 , wherein each of the bars has a square weld between the bar and the second edges of each of the adjacent ones of rods at the joints.
15 . The assembly of claim 8 , wherein the plurality of screens are joined end to end by the plurality of bars at the joints and are rolled into a cylinder.
16 . A screen, comprising:
a plurality of cylindrical tiers stacked together, each of the tiers having a plurality of panels, each of the panels having—
a plurality of rods arranged parallel to one another in a first direction, the rods having first and second ends and first and second edges;
a plurality of wires arranged parallel to one another in a second direction perpendicular to the first direction and attached to the first edges of the rods,
wherein the panels for each of the tiers have the first ends of the rods adjoining the second ends of the rods at a plurality of joints and a plurality of bars alternatingly positioned between adjacent ones of the rods at the joints, each of the bars welded to the adjacent rods.
17 . The screen of claim 16 , wherein the cylindrical screen comprises at least a portion of a basket or a centerpipe of a radial flow assembly.
18 . The screen of claim 16 , wherein—
the first ends of the rods each comprise a tab extending from the first end along the first edge such that the first end at the second edge defines a bevel; and
the second ends of the rods each define a flush surface.
19 . The screen of claim 18 , wherein—
the tabs have slot welds with the second ends of the rod at the joints; and
each of the bars has a square weld between the bar and the second edges of each of the adjacent ones of rods at the joints.
20 . A filter screen assembly method, comprising:
arranging parallel rods in a first direction,
attaching parallel wires to the parallel rods in a second direction perpendicular to the first direction; and
forming joints by adjoining jointed ends of at least some of the rods to flush ends of at least some of the rods; and
welding a plurality of bars alternatingly between adjacent ones of the rods at the joints.
21 . The method of claim 20 , wherein arranging the parallel rods and attaching the parallel wires comprise forming a plurality of separate panels having a plurality of the parallel rods, each of the panels having the jointed ends of the rods along a first edge of the panel and the flush end of the rods along an opposite second edge of the panel.
22 . The method of claim 21 , wherein forming the joints comprises adjoining the first edge of at least one of the panels to the second edge of at least one other of the panels.
23 . The method of claim 22 , wherein welding the bars comprises welding the bars at the joints formed between the adjoining panels.
24 . The method of claim 22 , further comprising rolling the panels into a cylinder.
25 . A cylindrical screen assembly method, comprising:
assembling a plurality of screen panels having parallel wires in a first direction connected to parallel supports in a second perpendicular direction to form a plurality of slots between the parallel wires;
adjoining first ends of at least some of the screen panels to second ends of at least some of the screen panels;
connecting the first and second ends of the adjoining screen panels to form an elongated sheet by welding spice bars alternatingly between adjacent ones of the rods at the adjoining first and second ends of the screen panels;
rolling the elongated sheet into a cylindrical shape; and
connecting free ends of the elongated sheet by welding spice bars alternatingly between adjacent ones of the rods at the adjoining first and second ends of the screen panels.