Method of manufacturing display apparatus using alignment marks
View Patent ↗A display apparatus includes a main display panel and a sub-display panel. The main display panel includes a first main display substrate and a second main display substrate disposed opposite the first main display substrate to overlap the first main display substrate. The sub-display panel includes a first sub-display substrate and a second sub-display substrate disposed opposite the first sub-display substrate to overlap the first sub-display substrate. The first main display substrate includes a first alignment mark and a second alignment mark, the second main display substrate includes a third alignment mark corresponding to the second alignment mark, the first sub-display substrate includes a fourth alignment mark, and the second sub-display substrate includes a fifth alignment mark corresponding to the fourth alignment mark and a sixth alignment mark corresponding to the first alignment mark.
1. A method of manufacturing a display apparatus, the method comprising:
providing a first main display substrate having a first alignment mark and a second alignment mark;
providing a second main display substrate having a third alignment mark;
providing a second sub-display substrate having a fourth alignment mark;
providing a first sub-display substrate having a fifth alignment mark and a sixth alignment mark;
aligning the first main display substrate opposite the second main display substrate using the second alignment mark and the third alignment mark to form a main display panel;
aligning the second sub-display substrate opposite the first sub-display substrate using the fourth alignment mark and the fifth alignment mark to form a sub-display panel;
aligning picture-taking directions of a first camera and a second camera opposing the first camera in a straight line;
identifying the first alignment mark on the first main display substrate by the first camera to align the main display panel;
identifying the sixth alignment mark on the second sub-display substrate by the second camera to align the sub-display panel; and
cutting and removing portions of the main display panel and the sub-display panel where the alignment marks are formed.
2. The method of claim 1 , wherein a target is formed on a surface of one of the first camera and the second camera that opposes the other of the first camera and the second camera.
3. A method of manufacturing a display apparatus, the method comprising:
providing a first main display substrate having a first alignment mark and a second alignment mark;
providing a second main display substrate having a third alignment mark;
providing a second sub-display substrate having a fourth alignment mark;
providing a first sub-display substrate having a fifth alignment mark and a sixth alignment mark;
aligning the first main display substrate opposite the second main display substrate using the second alignment mark and the third alignment mark to form a main display panel;
aligning the second sub-display substrate opposite the first sub-display substrate using the fourth alignment mark and the fifth alignment mark to form a sub-display panel;
aligning the main display panel opposite the sub-display panel using the first alignment mark and the sixth alignment mark; and
confirming whether or not the first alignment mark and the sixth alignment mark are congruent using a laser unit and an optical sensor,
wherein the optical sensor detects whether or not a laser beam irradiated from the laser unit passes through the first alignment mark and the sixth alignment mark.
4. The method of claim 3 , wherein the laser unit and the optical sensor are disposed in substantially the same location, and the laser beam irradiated from the laser unit is reflected toward the optical sensor by a reflection member.
5. The method of claim 3 , further comprising cutting and removing portions of the main display panel and the sub-display panel where the alignment marks are formed.