IP Library Granted Patent US 7,661,837
Granted Patent B1
US 7,661,837 · App. 12/049,929 · Granted Feb 16, 2010

Deck lighting system

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Quick Facts
Patent No.
US 7,661,837
App. No.
12/049,929
Granted
Feb 16, 2010
Kind
B1
Abstract

A lighting system and method for illuminating a deck area. The wiring for the lighting system is hidden from view, providing a more aesthetically pleasing appearance. Furthermore, the lighting system can be installed simultaneously with the deck itself, or afterwards. The system has several embodiments of illumination including post lights, baluster lights, and stair lights. Embodiments of the lighting system may be optionally be installed by the end user and do not require professional design and installation, thus providing a more cost effective solution.

Claims (86)

1. A method for wiring a lighting system in an area, said method comprising:

providing a first and second post, first and second post covers, a rail, a transformer, and a deck surface;

covering a substantial length of each of said first and second post respectively with said first and second post covers;

attaching said rail to said first and second posts or said first and second post covers;

running a wiring system:

from said transformer to said first post by routing the wire underneath said deck surface and between the first post and the first post cover such that the wire travels within a space defined between an exterior surface of the first post and an interior surface of the first post cover;

to said second post by routing said wire along said rail; and

between the second post and the second post cover such that the wire travels within a space defined between an exterior surface of the second post and an interior surface of the second post cover, then underneath the deck surface, and returning to said transformer;

connecting one or more post lights to said posts and said at least one wire; and

covering said rail with a rail cover.

2. The method of claim 1 , further comprising:

connecting one or more baluster lights to said wire where it passes along said rail; and

connecting said baluster lights to said rail.

3. The method of claim 1 , further comprising:

connecting one or more baluster lights to said wire where it passes along said posts; and

connecting said baluster lights to said posts.

4. The method of claim 1 , further comprising:

removing a slot of material down a side of each of said first and second posts; and

routing said wire within said slots.

5. The method of claim 1 , further comprising:

chamfering a corner of each of said first and second posts; and

routing said wire along said chamfered corners.

6. The method of claim 1 , further comprising:

providing one or more additional posts, post covers, and rails;

covering a substantial length of each of said additional posts respectively with said additional post covers;

attaching said additional rails to any one of the following: said first post, said second post, and said additional posts;

continuing the running of said wire along said additional rails to connect said additional posts prior to routing the wire underneath the deck surface and back to the transformer;

connecting one or more additional post lights to said wire; and

covering a substantial length of each of said additional rails respectively with rail covers.

7. The method of claim 6 , further comprising:

connecting one or more baluster lights to said wire where it passes along said additional rails; and

connecting said baluster lights to said additional rails.

8. The method of claim 6 , further comprising:

connecting one or more baluster lights to said wire where it passes along said additional posts; and

connecting said baluster lights to said additional posts.

9. A method for wiring a lighting system in an area, said method comprising:

providing more than one post, more than one post cover, more than one rail, a transformer, a deck surface, and a stair assembly;

covering a substantial length of each of said posts respectively with said post covers;

running a first wire from said transformer to a first post by routing said first wire underneath said deck surface and between the first post and the first post cover such that said first wire travels within a space defined between an exterior surface of the first post and an interior surface of the first post cover;

continuing the running of said first wire to a second post by routing said first wire along a first rail;

continuing the running of said first wire to additional posts by routing said first wire along additional rails;

continuing the running of said first wire between the final post and the final post cover such that said first wire travels within a space defined between an exterior surface of the final post and an interior surface of the final post cover, then underneath the deck surface, and returning to said transformer;

connecting one or more post lights to said first wire;

running a second wire from said transformer to said stair assembly by routing said second wire underneath said deck surface and underneath said stair assembly;

connecting one or more stair lights to said second wire and said stair assembly; and

covering a substantial length of each of said rails respectively with said rail covers.

10. The method of claim 9 , further comprising:

connecting one or more baluster lights to said first wire where it passes along any one of the following: said first rail and said additional rails; and

connecting said baluster lights to any one of the following: said first rail and said additional rails.

11. The method of claim 9 , further comprising:

connecting one or more baluster lights to said wire where it passes along any one of the following: said first post, said second post, and said additional posts; and

connecting said baluster lights to any one of the following: said first post, said second post, and said additional posts.

12. The method of claim 9 , further comprising:

removing a slot of material down a respective side of said first post, said second post, and said additional posts; and

routing said first wire within said slots.

13. The method of claim 9 , further comprising:

chamfering a respective corner of said first post, said second post, and said additional posts; and

routing said first wire along said chamfered corners.

14. The method of claim 9 , further comprising electrically connecting said transformer to a GFCI outlet.

15. A system for lighting an area comprising:

a first and second post;

first and second post covers respectively covering a substantial length of each of said first and second posts;

a first and second post light adjacent to the top of said first and second posts;

a rail extending between said first and second posts;

a deck surface;

a transformer;

a wire running from said transformer, underneath said deck surface, between said first post and said first post cover such that said wire travels within a space defined between an exterior surface of said first post and an interior surface of said first post cover, connected to said first post light, running along said rail, connected to said second post light, running between said second post and said second post cover such that said wire travels within a space defined between an exterior surface of said second post and an interior surface of said second post cover, running underneath said deck surface, and returning to said transformer; and

a rail cover associated with said rail and covering said wire such that said wire travels within a space defined between an exterior surface of said rail and an interior surface of said rail cover.

16. The system from claim 15 further comprising:

additional posts;

additional post covers respectively covering a substantial length of each of said additional posts;

additional post lights adjacent to the top of said additional posts;

additional rails extending from and between said additional posts such that said additional posts are associated with said first and second posts;

said wire further connects to said additional post lights by running along said additional rails prior to running underneath said deck surface and returning to said transformer; and

additional rail covers attached associated with said additional rails and covering said wire such that said wire travels within a respective space defined between an exterior surface of each additional rail and an interior surface of each additional rail cover.

17. The system of claim 15 further comprising:

a respective notch in each of said first and second posts which travels parallel to the length of said first and second posts; and

wherein said wire travels within each of said notches.

18. The system of claim 15 further comprising:

a respective chamfer on each of said first and second posts which travels parallel to the length of said first and second posts; and

wherein said wire travels along each of said chamfers.

19. The system of claim 15 further comprising:

a stair assembly;

one or more stair lights associated with said stair assembly;

a second wire running from said transformer, underneath said deck surface, and connected to said one or more stair lights.

20. The system of claim 15 further comprising a GFCI outlet electrically connected to said transformer.

Assignments (16)
RELEASE OF SECURITY INTEREST IN PATENTS AT R/F 069057/0231 Recorded Jul 1, 2025
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS AGENT
To: THE AZEK GROUP LLC
Reel/Frame 071773/0618 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENT RIGHTS (REEL/FRAME 31496/0126) Recorded Oct 4, 2024
From: DEUTSCHE BANK AG NEW YORK BRANCH
To: THE AZEK GROUP LLC (AS SUCCESSOR-BY-MERGER TO AZEK BUILDING PRODUCTS, INC. AND TIMBERTECH LIMITED AND AS SUCCESSOR-IN-INTEREST TO VAST ENTERPRISES, LLC); SCRANTON PRODUCTS INC.
Reel/Frame 069113/0623 →
RELEASE OF SECURITY INTEREST IN PATENTS RECORDED AT R/F 059820/0498 Recorded Sep 27, 2024
From: BANK OF AMERICA, N.A., AS AGENT
To: CPG INTERNATIONAL LLC
Reel/Frame 069067/0461 →
SECURITY INTEREST Recorded Sep 26, 2024
From: THE AZEK GROUP LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 069057/0231 →
CHANGE OF NAME Recorded Aug 30, 2023
From: CPG INTERNATIONAL LLC
To: THE AZEK GROUP LLC
Reel/Frame 064783/0001 →
PATENT SECURITY AGREEMENT - TERM LOAN Recorded Apr 28, 2022
From: CPG INTERNATIONAL LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 059820/0498 →
RELEASE OF SECURITY INTEREST IN PATENTS PREVIOUSLY TRANSFERRED AT REEL/FRAME (042501/0314) Recorded Apr 28, 2022
From: JEFFERIES FINANCE LLC, AS SUCCESSOR ADMINISTRATIVE AGENT AND COLLATERAL AGENT
To: AZEK BUILDING PRODUCTS, INC.; SCRANTON PRODUCTS, INC.; TIMBERTECH LIMITED; VAST ENTERPRISE, LLC
Reel/Frame 059820/0477 →
MERGER Recorded Jun 8, 2017
From: TIMBERTECH LIMITED
To: CPG INTERNATIONAL LLC
Reel/Frame 042656/0406 →
ASSIGNMENT OF SECURITY INTEREST IN PATENTS PREVIOUSLY RECORDED AT REEL/FRAME (031495/0968) Recorded May 19, 2017
From: BARCLAYS BANK PLC, AS RESIGNING ADMINISTRATIVE AND COLLATERAL AGENT
To: JEFFERIES FINANCE LLC, AS SUCCESSOR ADMINISTRATIVE AND COLLATERAL AGENT
Reel/Frame 042501/0314 →
CHANGE OF NAME Recorded Jan 21, 2014
From: CPG INTERNATIONAL, INC.
To: CPG INTERNATIONAL LLC
Reel/Frame 032097/0806 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 6, 2014
From: TIMBERTECH LIMITED
To: CPG INTERNATIONAL, INC.
Reel/Frame 031892/0337 →
SECURITY AGREEMENT Recorded Oct 25, 2013
From: AZEK BUILDING PRODUCTS, INC.; SCRANTON PRODUCTS, INC.; TIMBERTECH LIMITED; VAST ENTERPRISES, LLC
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS ADMINISTRATIVE AGENT AND COLLATERAL AGENT
Reel/Frame 031496/0126 →
SECURITY AGREEMENT Recorded Oct 25, 2013
From: AZEK BUILDING PRODUCTS, INC.; SCRANTON PRODUCTS, INC.; TIMBERTECH LIMITED; VAST ENTERPRISES, LLC
To: BARCLAYS BANK PLC, AS ADMINISTRATIVE AGENT AND COLLATERAL AGENT
Reel/Frame 031495/0968 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 21, 2012
From: THE CRANE GROUP COMPANIES LIMITED
To: TIMBERTECH LIMITED
Reel/Frame 029006/0418 →
MERGER Recorded Dec 30, 2009
From: CRANE BUILDING PRODUCTS LLC
To: THE CRANE GROUP COMPANIES LIMITED
Reel/Frame 023716/0120 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 27, 2008
From: PEVER, STEVE E.; ROTHWELL, TIMOTHY C.
To: CRANE BUILDING PRODUCTS LLC
Reel/Frame 021004/0615 →