Solid electrolytic capacitor
View Patent ↗Cathode electrode part 5 of flat plate-like element 1 is joined with cathode com terminal 7 with a conductive adhesive or the like. Element mounting part 6 a of anode terminal 6 is provided with a pair of joint parts 6 b for wrapping anode electrode part 4 from both sides. The tips of joint parts 6 b and anode electrode part 4 are joined by laser welding such that the ratio (w/d) of the width (w) of each tip of joint parts 6 b and the diameter (d) of the welding trace to be welded is 0.5 to 1.5, and more preferably, 0.5 to 1.25 for providing low ESR means for concentrating the quantity of heat at the time of welding on welding parts 6 c without escape. Therefore, a stable welded state is obtained, so that the ESR is improved for achieving low ESR of the solid capacitor.
1. A solid electrolytic capacitor comprising:
a flat plate-like element using a conductive polymer as solid electrolyte, the element having an anode electrode part and a cathode electrode part with an insulating part interposed therebetween;
an anode terminal that is joined with the anode electrode part of the flat plate-like element;
a cathode terminal that is joined with the cathode electrode part of the flat plate-like element;
an exterior resin covering integrally the flat plate-like element, the anode terminal, and the cathode terminal with the anode terminal and the cathode terminal exposed partially; and
a low ESR mechanism relating to conduction of at least either one of a joint between the anode electrode part and the anode terminal and a joint between the cathode electrode part and the cathode terminal.
2. The solid electrolytic capacitor according to claim 1 , wherein the low ESR mechanism has a configuration in which a joint part is provided in the anode terminal to be joined with the anode electrode part such that a tip of the joint part is joined with a flat portion of the anode electrode part by laser welding, and a ratio (w/d) of a width (w) of the tip of the joint part and a diameter (d) of a welding trace in the laser welding part is 0.5 to 1.5.
3. The solid electrolytic capacitor according to claim 2 , wherein the width of the tip portion of the joint part provided in the anode terminal is narrower than other portions of the joint part.
4. The solid electrolytic capacitor according to claim 2 , wherein the joint part provided in the anode terminal binds the anode electrode part of the flat plate-like element inside by wrapping the anode electrode part from both sides.
5. The solid electrolytic capacitor according to claim 1 , wherein the low ESR mechanism has a configuration in which a joint part is provided in the anode terminal to be joined with the anode electrode part such that a tip of the joint part is joined with a flat portion of the anode electrode part by laser welding, and a ratio (w/d) of a width (w) of the tip of the joint part and a diameter (d) of a welding trace in the laser welding part is 0.5 to 1.25.
6. The solid electrolytic capacitor according to claim 5 , wherein the width of the tip portion of the joint part provided in the anode terminal is narrower than other portions of the joint part.
7. The solid electrolytic capacitor according to claim 5 , wherein the joint part provided in the anode terminal binds the anode electrode part of the flat plate-like element inside by being wrapped about the anode electrode part from both sides.
8. The solid electrolytic capacitor according to claim 1 , wherein the low ESR mechanism includes a through hole provided in a portion of the anode electrode part of the flat plate-like element, and the joint part to be joined with the flat portion of the anode electrode part is provided in the anode terminal such that part of a molten anode electrode part flows into the through hole by joining a tip of the joint part and a vicinity of the through hole provided in the anode electrode part by laser welding.
9. The solid electrolytic capacitor according to claim 8 , wherein welding parts for joining the tip of the joint part provided in the anode terminal with the anode electrode part of the flat plate-like element are provided at two locations such that the through hole provided in the anode electrode part is disposed on a line linking the welding parts at the two locations.
10. The solid electrolytic capacitor according to claim 9 , wherein the joint part provided in the anode terminal binds the anode electrode part of the flat plate-like element by being wrapped about the anode electrode part from both sides.
11. The solid electrolytic capacitor according to claim 8 , wherein the joint part is provided in the anode terminal and binds the anode electrode part of the flat plate-like element by wrapping the anode electrode part from both sides.
12. The solid electrolytic capacitor according to claim 1 , wherein the low ESR mechanism includes a joint part provided in the anode terminal for joining with the anode electrode part such that the joint part covers a portion of the insulating resin part provided between the anode electrode part and the cathode electrode part of the flat plate-like element and is joined with a flat portion of the anode electrode part, and a portion of the joint part and the flat portion of the anode electrode part are joined by laser welding.
13. The solid electrolytic capacitor according to claim 12 , wherein a notch part is provided on the anode electrode part side of the tip portion of the joint part to be joined with the anode electrode part of the flat plate-like element such that the joint part and the anode electrode part are joined in the notch part.
14. The solid electrolytic capacitor according to claim 13 , wherein the joint part provided in the anode terminal binds the anode electrode part of the flat plate-like element by being wrapped about the anode electrode part from both sides.
15. The solid electrolytic capacitor according to claim 1 , wherein the low ESR mechanism includes notch parts on both ends of an end portion of the cathode electrode part in a direction linking the anode electrode part and the cathode electrode part of the flat plate-like element, and side wall parts contacted with side surfaces of the notch parts provided in the cathode electrode part of the flat plate-like element, the side wall parts being constituted by upwardly bent ends of an element mounting part of the cathode terminal for mounting the cathode electrode part of the flat plate-like element.
16. The solid electrolytic capacitor according to claim 15 , wherein the side surfaces of the notch parts provided in the cathode electrode part of the flat plate-like element and the side wall parts provided in the element mounting part of the cathode terminal are connected electrically with a conductive adhesive.
17. The solid electrolytic capacitor according to claim 16 , wherein the side surfaces of the tapered parts provided in the cathode electrode part of the flat plate-like element and the side wall parts provided in the element mounting part of the cathode terminal are connected electrically with a conductive adhesive.
18. The solid electrolytic capacitor according to claim 1 , wherein the low ESR mechanism includes tapered parts on both ends of an end portion of the cathode electrode part in a direction linking the anode electrode part of the flat plate-like element, and side wall parts contacted with side surfaces of the tapered parts provided in the cathode electrode part of the flat plate-like element, the side wall parts being constituted by upwardly bent ends of an element mounting part of the cathode terminal for mounting the cathode electrode part of the flat plate-like element.