IP Library Granted Patent US 7,863,811
Granted Patent B2
US 7,863,811 · App. 12/051,130 · Granted Jan 4, 2011

Organic light emitting display apparatus and method of manufacturing the same

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Quick Facts
Patent No.
US 7,863,811
App. No.
12/051,130
Granted
Jan 4, 2011
Kind
B2
Abstract

An organic light emitting display apparatus including: a substrate; a thin film transistor formed on the substrate; a planarization layer formed on the substrate to cover the thin film transistor and comprising a closed-loop groove; a pixel electrode that contacts the thin film transistor and is formed on the planarization layer; a pixel defining layer formed to fill the closed-loop groove; a spacer formed on the planarization layer and disposed outside the pixel electrode; an organic light emitting layer formed on the pixel electrode; and an opposite electrode covering the organic light emitting layer.

Claims (45)

1. An organic light emitting display apparatus comprising:

a substrate;

a thin film transistor formed on the substrate;

a planarization layer formed on the substrate to cover the thin film transistor, and comprising a closed-loop groove;

a pixel electrode that contacts the thin film transistor and is formed on the planarization layer;

a pixel defining layer formed to fill the closed-loop groove;

a spacer formed on the planarization layer and disposed outside the pixel electrode;

an organic light emitting layer formed on the pixel electrode; and

an opposite electrode covering the organic light emitting layer.

2. The organic light emitting display apparatus of claim 1 , wherein the closed-loop groove is rectangular.

3. The organic light emitting display apparatus of claim 2 , wherein the spacer is formed along a lengthwise direction of the closed-loop groove.

4. The organic light emitting display apparatus of claim 2 , wherein the spacer is formed along a transverse direction of the closed-loop groove.

5. The organic light emitting display apparatus of claim 1 , further including a via hole that exposes a source electrode or drain electrode of the thin film transistor, the via hole being inside a perimeter of the closed-loop groove.

6. The organic light emitting display apparatus of claim 1 , wherein the light emitting layer extends over the pixel-defining layer.

7. The organic light emitting display apparatus of claim 1 , wherein an edge of the pixel electrode extends into the closed-loop groove.

8. The organic light emitting display apparatus of claim 1 , wherein light used to form an image is emitted towards the opposite electrode.

9. The organic light emitting display apparatus of claim 1 , wherein the pixel defining layer and the spacer are formed of the same material.

10. The organic light emitting display apparatus of claim 1 , wherein the pixel defining layer and the spacer are formed of polyimide.

11. The organic light emitting display apparatus of claim 1 , wherein the pixel defining layer and the spacer are patterned using a single mask.

12. The organic light emitting display apparatus of claim 1 , wherein the planarization layer is formed of an acryl-based resin.

13. The organic light emitting display apparatus of claim 1 , further comprising a passivation layer between the thin film transistor and the planarization layer.

14. The organic light emitting display apparatus of claim 1 , wherein the planarization layer, the pixel defining layer and the spacer are formed of the same material.

15. The organic light emitting display apparatus of claim 1 , further comprising a buffer layer on the substrate.

16. An organic light emitting display panel comprising a plurality of organic light emitting display apparatuses, each organic light emitting display apparatus comprising:

a substrate;

a thin film transistor formed on the substrate;

a planarization layer formed on the substrate to cover the thin film transistor, and comprising a closed-loop groove;

a pixel electrode that contacts the thin film transistor and is formed on the planarization layer;

a pixel defining layer formed to fill the closed-loop groove;

a spacer formed on the planarization layer and disposed outside the pixel electrode;

an organic light emitting layer formed on the pixel electrode;

an opposite electrode covering the organic light emitting layer; and

a via hole that exposes a source electrode or drain electrode of the thin film transistor, the via hole being inside a perimeter of the closed-loop groove.

17. A method of manufacturing an organic light emitting display apparatus, the method comprising:

forming a thin film transistor on a substrate;

forming a planarization layer on the substrate to cover the thin film transistor;

patterning the planarization layer to form a closed-loop groove in the planarization layer;

patterning a pixel electrode on the planarization layer;

coating an insulating material on the planarization layer and the pixel electrode;

patterning the insulating material so that a part of the insulating material fills the closed-loop groove and another part of the insulating material is formed outside the pixel electrode on the planarization layer with a predetermined thickness;

forming an organic light emitting layer on the pixel electrode; and

forming an opposite electrode to cover the organic light emitting layer.

18. The method of claim 17 , wherein in the patterning of the pixel electrode on the planarization layer, the pixel electrode is patterned to extend into the closed-loop groove.

19. The method of claim 17 , wherein the organic light emitting layer is formed to extend over the insulating material that fills the closed-loop groove.

20. The method of claim 17 , wherein the patterning of the insulating material so that a part of the insulating material is formed to fill the closed-loop groove and another part of the insulating material is formed outside the pixel electrode on the planarization layer with a predetermined thickness is carried out by photolithography using a single mask.

Assignments (3)
MERGER Recorded Aug 29, 2012
From: SAMSUNG MOBILE DISPLAY CO., LTD.
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 028868/0359 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 12, 2008
From: SAMSUNG SDI CO., LTD.
To: SAMSUNG MOBILE DISPLAY CO., LTD.
Reel/Frame 022010/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 21, 2008
From: JUN, WOO-SIK; KANG, CHUL-KYU
To: SAMSUNG SDI CO., LTD.
Reel/Frame 020716/0311 →