IP Library Granted Patent US 7,878,251
Granted Patent B2
US 7,878,251 · App. 12/051,684 · Granted Feb 1, 2011

Multiple stage tool for use with plunger lift

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 7,878,251
App. No.
12/051,684
Granted
Feb 1, 2011
Kind
B2
Abstract

A multiple stage tool for use with plunger lift is disclosed. The disclosed device can be removably positioned at a desired position in a well's tubing, thus providing an upper limit for the travel distance of a first plunger. Subsequent well tubing partitions can be established with the introduction of subsequent plungers followed by the disclosed device.

Claims (40)

1. A staging tool capable of use with one or more plungers in a plunger lift system, said tool comprising:

an elongate body having an upper end, a lower end, and a seal element capable of abutting an inner surface of a well tubing;

said seal element capable of creating a flow boundary defining an upper limit for a plunger locatable below said lower end and a lower limit for a plunger locatable above said upper end when said body is engaged in said tubing;

said body capable of passing liquids carried by said plunger locatable below said lower end across said flow boundary, thereby allowing liquids to be carried by said plunger locatable above said upper end;

said seal element further comprising an expandable housing mateable with an annular portion of a shaft when a downward force is applied to said upper end, said downward force causing a downward travel of said shaft and a disengaging of a closure mechanism; and

wherein said annular portion of said shaft retracts from said expandable housing when a pulling force is applied to said upper end, said pulling force causing an upward travel of said shaft and an engaging of said closure mechanism, thereby allowing said body to be extracted from said tubing for ready reuse.

2. The tool of claim 1 , wherein said body further comprises a check valve assembly to direct and equalize flow of liquids passing across said flow boundary.

3. The tool of claim 2 , wherein said check valve assembly enables liquid accumulated thereabove to dump through said body when said body is extracted from said tubing.

4. The tool of claim 1 , wherein said expandable housing returns to its original shape and diameter when said annular portion of said shaft retracts therefrom.

5. The tool of claim 1 , wherein said expandable housing further comprises a cup fastenable to said shaft by means of a threaded seal insert.

6. The tool of claim 1 , wherein said expandable housing further comprises an internal stop to prevent an overpassage therein of said annular portion.

7. The tool of claim 1 , wherein said closure mechanism further comprises a snap ring mateable with a groove.

8. The tool of claim 1 , wherein said closure mechanism further comprises a spring and ball.

9. The tool of claim 1 , wherein said body is removably securable in said well tubing.

10. The tool of claim 1 , wherein the plunger above the upper end and the plunger below the lower end rise substantially simultaneously.

11. The tool of claim 10 , wherein the plunger above the upper end lifts liquid brought to the flow boundary after its return trip to the flow boundary.

12. A tubing partitioning device comprising:

an elongate body having an upper end, a lower end, and a shaft assembly;

said shaft assembly capable of being freed from a locked position when a downward force is applied to said upper end, said downward force causing a downward travel of said shaft assembly whereby an expandable housing mates with an annular portion of said shaft assembly to form a mated section;

said mated section having an outer surface capable of contacting an inner diameter of a well tubing and forming a flow boundary, thereby confining a plunger locatable below said lower end;

said plunger capable of carrying liquids to said flow boundary, whereby said liquids pass through said body to be carried by a plunger locatable above said upper end; and

wherein said body can be retrieved from said tubing for ready reuse when a pulling force is applied to said upper end, said pulling force causing said mated section to separate when said annular portion retreats from said expandable housing and said outer surface disengages said inner diameter, said pulling force further causing said shaft assembly to progress to its locked position.

13. The device of claim 12 , wherein the second plunger uses pressure stored in the tubing of a lower stage to lift locatable above the upper end and the plunger locatable below the lower end rise substantially simultaneously.

14. A method of lifting fluid in a gas well, said method comprising:

positioning a first plunger in a well tubing, said first plunger capable of lifting liquids thereover;

removably positioning a partitioning device within said well tubing, said partitioning device having an upper and a lower end, said lower end providing an upper limit for a travel distance of said first plunger and further defining a stage;

positioning a second plunger in said well tubing, said second plunger capable of lifting liquids thereover;

enabling said first plunger to rise under pressure to lift liquids to said upper limit, whereby said liquids pass through said partitioning device to said upper end;

enabling said second plunger to rise under pressure to lift said liquids to at least one subsequent stage or the surface; and

wherein said step of removably positioning said partitioning device further comprises providing a device capable of ready reuse without having to be redressed.

15. The method of claim 14 further comprising the step of removably repositioning said partitioning device in an alternate well tubing location.

16. The method of claim 14 further comprising the step of removing said partitioning device from said well tubing.

17. The method of claim 14 , wherein the first and second plungers rise substantially simultaneously.

18. A method of lifting fluid in a gas well, said method comprising:

positioning one or more plungers in a well tubing, said one or more plungers positioned alternatingly adjacent to one or more removable partitioning devices;

enabling a bottommost plunger to rise under pressure to lift liquids to a lower end of a bottommost partitioning device, whereby said liquids pass through said bottommost partitioning device to an upper end;

enabling a subsequent plunger to rise under pressure to lift said liquids to a lower end of an adjacent partitioning device or to the surface; and

wherein the step of positioning said one or more plungers further comprises providing one or more removable partitioning devices capable of ready reuse without having to be redressed.

19. The method of claim 18 further comprising the step of repositioning said one or more partitioning devices in one or more alternate locations in said well tubing.

20. The method of claim 18 , wherein the bottommost plunger and the subsequent plunger rise substantially simultaneously.

Assignments (9)
RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jul 17, 2025
From: JPMORGAN CHASE BANK, N.A.
To: CHAMPIONX LLC; APERGY ESP SYSTEMS, LLC; APERGY BMCS ACQUISITION CORP; HARBISON-FISCHER, INC.; NORRIS RODS, INC.,; NORRIS RODS, INC.,; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; US SYNTHETIC CORPORATION
Reel/Frame 072004/0019 →
MERGER Recorded Dec 20, 2023
From: PCS FERGUSON, INC.
To: CHAMPIONX LLC
Reel/Frame 065925/0893 →
RELEASE OF SECURITY INTEREST Recorded Jun 7, 2022
From: BANK OF AMERICA, N.A.
To: ACE DOWNHOLE, LLC; HARBISON-FISCHER, INC.; NORRIS RODS, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; SPIRIT GLOBAL ENERGY SOLUTIONS, INC.; THETA OILFIELD SERVICES, INC.; APERGY BMCS ACQUISITION CORP.; NORRISEAL-WELLMARK, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
Reel/Frame 060305/0001 →
SECURITY INTEREST Recorded Jun 5, 2020
From: ACE DOWNHOLE, LLC; APERGY BMCS ACQUISITION CORP.; HARBISON-FISCHER, INC.; NORRIS RODS, INC.; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; SPIRIT GLOBAL ENERGY SOLUTIONS, INC.; THETA OILFIELD SERVICES, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 053790/0001 →
SECURITY AGREEMENT Recorded May 9, 2018
From: APERGY (DELAWARE) FORMATION, INC.; APERGY BMCS ACQUISITION CORP.; APERGY ENERGY AUTOMATION, LLC; HARBISON-FISCHER, INC.; NORRISEAL-WELLMARK, INC.; PCS FERGUSON, INC.; QUARTZDYNE, INC.; SPIRIT GLOBAL ENERGY SOLUTIONS, INC.; US SYNTHETIC CORPORATION; WINDROCK, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 046117/0015 →
CHANGE OF NAME Recorded Dec 15, 2014
From: PRODUCTION CONTROL SERVICES, INC.
To: PCS FERGUSON, INC.
Reel/Frame 034630/0529 →
RELEASE OF SECURITY INTEREST Recorded Apr 26, 2012
From: GENERAL ELECTRIC CAPITAL CORPORATION, AS ADMINISTRATIVE AGENT
To: PRODUCTION CONTROL SERVICES, INC.
Reel/Frame 028109/0402 →
SECURITY AGREEMENT Recorded Aug 15, 2011
From: PRODUCTION CONTROL SERVICES, INC.
To: GENERAL ELECTRIC CAPITAL CORPORATION, AS ADMINISTRATIVE AGENT
Reel/Frame 026748/0008 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 19, 2008
From: GIACOMINO, JEFFREY L.; ROBERTS, PAUL T.
To: PRODUCTION CONTROL SERVICES, INC.
Reel/Frame 020676/0015 →