IP Library Granted Patent US 8,110,425
Granted Patent B2
US 8,110,425 · App. 12/052,721 · Granted Feb 7, 2012

Laser liftoff structure and related methods

Assignee: Luminus Devices, Inc.
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Quick Facts
Patent No.
US 8,110,425
App. No.
12/052,721
Granted
Feb 7, 2012
Kind
B2
Abstract

Light-emitting devices, and related components, systems, and methods associated therewith are provided.

Claims (43)

1. A method of making a light emitting device, the method comprising:

providing a first multi-layer stack, comprising

a substrate

a submount,

a wide bandgap buffer region between the substrate and the submount, wherein the buffer region includes a dislocation reduction region comprising a superlattice semiconductor structure; and

a sacrificial portion between the buffer region and the submount; and

exposing the sacrificial portion to electromagnetic radiation to at least partially decompose the sacrificial portion; and

removing the substrate and at least part of the buffer region from the first multi-layer stack to form a second multi-layer stack,

wherein the substrate and the buffer region are transparent to wavelengths of the electromagnetic radiation.

2. The method of claim 1 , wherein the dislocation reduction region has a varying composition across a thickness of the region.

3. The method of claim 1 , wherein the composition of at least one of the elements in the dislocation reduction region is graded across a thickness of the region.

4. The method of claim 1 , wherein the superlattice semiconductor structure comprises an Al x Ga 1-x N/Al y Ga 1-y N superlattice.

5. The method of claim 1 , wherein the electromagnetic radiation has a wavelength of smaller than 250 nm.

6. The method of claim 1 , wherein the buffer region further comprises an AlN layer.

7. The method of claim 1 , wherein the second multi-layer stack comprises the n-doped region at an upper surface of the second multi-layer stack.

8. The method of claim 1 , wherein the multilayer stack comprises a light generating region.

9. The method of claim 1 , wherein the sacrificial portion comprises a semiconductor material.

10. The method of claim 1 , wherein the decomposing the sacrificial portion comprises forming a gas and a liquid.

11. The method of claim 1 , wherein the substrate is formed of AlN.

12. The method of claim 1 , wherein the first multi-layer stack includes an n-doped region formed directly on the buffer region.

13. The method of claim 12 , wherein the n-doped region comprises the sacrificial portion.

14. The method of claim 12 , wherein the n-doped region is less than 1000 nm.

15. The method of claim 12 , wherein the n-doped region is less than 500 nm.

16. A method of making a light emitting device, the method comprising:

providing a first multi-layer stack, comprising:

a substrate;

a submount;

a wide bandgap buffer region between the substrate and the submount, wherein the buffer region includes a dislocation reduction region, the dislocation reduction region has a varying composition across a thickness of the region, and the composition of at least one of the elements in the dislocation reduction region is graded across a thickness of the region; and

a sacrificial portion between the buffer region and the submount; and

exposing the sacrificial portion to electromagnetic radiation to at least partially decompose the sacrificial portion; and

removing the substrate and at least part of the buffer region from the first multi-layer stack to form a second multi-layer stack,

wherein the substrate and the buffer region are transparent to wavelengths of the electromagnetic radiation; and

wherein the first multi-layer stack includes an n-doped region formed directly on the buffer region.

17. The method of claim 16 , wherein the n-doped region comprises the sacrificial portion.

18. The method of claim 16 , wherein the n-doped region is less than 1000 nm.

19. The method of claim 16 , wherein the n-doped region is less than 500 nm.

20. The method of claim 16 , wherein the electromagnetic radiation has a wavelength of smaller than 250 nm.

21. The method of claim 16 , wherein the buffer region further comprises an AlN layer.

22. The method of claim 16 , wherein the second multi-layer stack comprises the n-doped region at an upper surface of the second multi-layer stack.

23. The method of claim 16 , wherein the multilayer stack comprises a light generating region.

24. The method of claim 16 , wherein the sacrificial portion comprises a semiconductor material.

25. The method of claim 16 , wherein the decomposing the sacrificial portion comprises forming a gas and a liquid.

26. The method of claim 16 , wherein the substrate is formed of AlN.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Jan 8, 2018
From: EAST WEST BANK
To: LUMINUS DEVICES, INC.
Reel/Frame 045020/0103 →
SECURITY INTEREST Recorded Oct 15, 2015
From: LUMINUS DEVICES, INC.
To: EAST WEST BANK
Reel/Frame 036869/0355 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 15, 2014
From: YUN, FENG
To: LUMINUS DEVICES, INC.
Reel/Frame 031976/0441 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 27, 2009
From: YUN, FENG
To: LUMINUS DEVICES, INC.
Reel/Frame 022319/0839 →
Continuity (2)
Provisional Application 60919136 · Mar 20, 2007
Related Publication 20080274574A1 · Nov 6, 2008