IP Library Granted Patent US 7,812,557
Granted Patent B2
US 7,812,557 · App. 12/053,795 · Granted Oct 12, 2010

Motor controller, washing machine, and motor control method

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Quick Facts
Patent No.
US 7,812,557
App. No.
12/053,795
Granted
Oct 12, 2010
Kind
B2
Abstract

A motor controller includes an output voltage modulator that outputs sinusoidally-modulated voltage for driving a motor; a modulation factor specifier allowing specification of a modulation factor greater than 1.0 for the output voltage; a current detector that detects current flowing in the motor; and a field-oriented controller that divides the current detected by the current detector into a d-axis current component and a q-axis current component and that conforms each of the components to a command current produced based on a command rotational speed; a rotational position estimator that estimates motor rotational speed and rotor rotational position for use by the field-oriented controller; wherein the position estimator includes a filter that smoothes a d-axis induced voltage obtained during the estimation, and the motor rotational speed and the rotor rotational position are estimated based on the d-axis induced voltage smoothed by the filter.

Claims (34)

1. A motor controller, comprising:

an output voltage modulator that outputs sinusoidally-modulated voltage for driving a motor;

a modulation factor specifier allowing specification of a modulation factor greater than 1.0 for the output voltage;

a current detector that detects a current flowing in the motor; and

a field-oriented controller that divides the current detected by the current detector into a d-axis current component and a q-axis current component and that conforms each of the components to a command current produced based on a command rotational speed;

a rotational position estimator that estimates motor rotational speed and rotor rotational position for use by the field-oriented controller;

wherein the rotational position estimator includes a filter that smoothes a d-axis induced voltage obtained during the estimation, and the motor rotational speed and the rotor, rotational position are estimated based on the d-axis induced voltage smoothed by the filter.

2. The motor controller of claim 1 , wherein the filter variably specifies a constant for determining a cutoff frequency based on the modulation factor specified by the modulation factor specifier.

3. The motor controller of claim 1 , wherein the filter variably specifies a constant for determining a cutoff frequency based on a change rate of the rotational speed estimated by the rotational position estimator.

4. The motor controller of claim 1 , wherein the filter is configured by an EMA (Exponential Moving Average) filter.

5. The motor controller of claim 4 , wherein the EMA filter includes a non-linear term.

6. The motor controller of claim 5 , wherein the non-linear term performs differential calculation on the rotational speed estimated by the rotational position estimator.

7. A washing machine, comprising:

an output voltage modulator that outputs sinusoidally-modulated voltage for driving a motor;

a modulation factor specifier allowing specification of a modulation factor greater than 1.0 for the output voltage;

a current detector that detects a current flowing in the motor; and

a field-oriented controller that divides the current detected by the current detector into a d-axis current component and a q-axis current component and that conforms each of the components with a command current produced based on a command rotational speed;

a rotational position estimator that estimates a motor rotational speed and a rotor rotational position for use by the field-oriented controller;

wherein the rotational position estimator includes a filter that smoothes a d-axis induced voltage obtained during the estimation, and the motor rotational speed and the rotor rotational position are estimated based on the d-axis induced voltage smoothed by the filter.

8. The washing machine of claim 7 , wherein the filter variably specifies a constant for determining a cutoff frequency based on a modulation factor specified by the modulation factor specifier.

9. The washing machine of claim 7 , wherein the filter variably specifies a constant for determining a cutoff frequency based on a change rate of the rotational speed estimated by the rotational position estimator.

10. The washing machine of claim 7 , wherein the filter is configured by an EMA (Exponential Moving Average) filter.

11. The washing machine of claim 10 , wherein the EMA filter includes a non-linear term.

12. The washing machine of claim 11 , wherein the non-linear term performs differential calculation on the rotational speed estimated by the rotational position estimator.

13. The washing machine of claim 7 , further comprising a compressor constituting a heat pump for generating warm air for laundry dry, the washing machine controlling a motor provided in the compressor.

14. A method of motor control, comprising:

executing an over-modulation control when driving a motor by outputting sinusoidally-modulated voltage, the output voltage being specified at a modulation factor greater than 1.0;

detecting a current flowing in the motor;

executing a field-oriented control that divides the detected current into a d-axis current component and a q-axis current component and that controls each component to conform with a command current produced based on a command rotational speed by utilizing an estimated motor rotational speed and an estimated rotor rotational position; wherein the motor rotational speed and the rotor rotational position are estimated based on a d-axis induced voltage produced during the estimation, the d-axis induced voltage being smoothed by filtering.

15. The method of claim 14 , wherein a constant for determining a cutoff frequency of the filter is variably specified based on the modulation factor.

16. The method of claim 14 , wherein a constant for determining a cutoff frequency of the filter is variably specified based on a change rate of the estimated rotational speed.

17. The method of claim 14 , wherein the filter is configured by an EMA (Exponential Moving Average) filter.

18. The method of claim 17 , wherein the EMA filter includes a non-linear term.

19. The method of claim 18 , wherein the non-linear term performs differential calculation of estimated rotational speed.

Assignments (3)
ASSIGNMENT OF PARTIAL RIGHTS Recorded Dec 12, 2017
From: TOSHIBA LIFESTYLE PRODUCTS & SERVICES
To: KABUSHIKI KAISHA TOSHIBA
Reel/Frame 044836/0471 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 3, 2016
From: KABUSHIKI KAISHA TOSHIBA
To: TOSHIBA LIFESTYLE PRODUCTS & SERVICES CORPORATION
Reel/Frame 039559/0557 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 24, 2008
From: MAEKAWA, SARI
To: KABUSHIKI KAISHA TOSHIBA
Reel/Frame 020692/0202 →