Anaerobic adhesive compositions having microencapsulated metal ions
An enhanced anaerobic adhesive composition containing microencapsulated metal ions is disclosed. Microencapsulated metal ions, such as iron oxide, copper naphthenate, cobalt naphthenate, ferrocene, and ferrocene derivatives, act as bonding sites in the composition, such that the composition achieves more complete polymerizations in a shorter curing time. The curing properties and the cure quality are significantly improved by the inclusion of microencapsulated metal ions. The composition can be used to bond metal and plastic substrates.
1. A composition for bonding two substrates to teach other without use of primers, consisting of:
an anaerobically-curable component;
an activator comprising a free radical peroxide initiator capable of initiating radical polymerization of the anaerobically-curable component; and
microencapsulated ferrocenes and/or ferrocene derivatives, wherein the ferrocenes and/or ferrocene derivatives are encapsulated in liquid form within a formaldehyde polymer system, in an amount sufficient to enhance anaerobic polymerization of the anaerobically curable component on the at least two substrates when pressure causes the microcapsules to rupture and release metal ions form the capsules to activate anaerobic polymerization that bonds the substrates;
wherein the metal ions are present in an amount of about 0.1% to about 7% by weight of the composition;
wherein said composition bonds the substrates, at least one substrate being selected from stainless steel, zinc, zinc dichromate, cadmium and plastic, and provides enhanced cure speed and bond strength, and optionally further comprising at least one of a reducing agent, an accelerator, a stabilizer, an oxidation inhibitor, a chelating agent, a friction reducer, and a thickening agent.
2. The composition of claim 1 , wherein the composition comprises the anaerobically-curable component in an amount of about 60 to about 90%, and the activator in an amount of about 0.1 to about 10, each by weight of the composition.
3. The composition of claim 2 , wherein the anaerobically-curable component comprises methacrylate, polyglycol methacrylate, polyglycol dimethacrylate, polyethylene glycol ester, polyester resin, or a combination thereof.
4. The composition of claim 1 , wherein the free radical peroxide initiator of the activator comprises a hydroperoxide compound.
5. The composition of claim 1 , further comprising at least one of a reducing agent, an accelerator, a stabilizer, an oxidation inhibitor, a chelating agent, a friction reducer, and a thickening agent.
6. The composition of claim 1 , wherein the composition comprises the anaerobically-curable component in an amount of about 60 to about 90%, the activator in an amount of about 0.1 to about 10%, and at least one of the reducing agent in an amount of about 0.1 to about 10%, the accelerator in an amount of about 0.1 to about 5%, the thickening agent in an amount of about 0.1 to about 15%, and the friction reducer in an amount of about 1 to about 6%, each by weight of the composition.
7. The composition of claim 5 , wherein the free radical peroxide initiator of the activator comprises a hydroperoxide compound, the reducing agent comprises saccharin, and the accelerator comprises alkyl toluidine or 1-acetyl-2-phenyl hydrazine or both.
8. The composition of claim 1 , wherein the anaerobically-curable component comprises methacrylate, polyglycol methacrylate, polyglycol dimethacrylate, polyethylene glycol ester, polyester resin, or a combination thereof in an amount of about 60 to about 90%; the free radical peroxide initiator of the activator comprises a hydroperoxide in an amount of about 0.1 to about 10%, each by weight of the composition, and wherein the composition further comprises at least one of saccharin in an amount of about 0.1 to about 10%, an amine in an amount of about 0.1 to about 5%, and silica in an amount of about 0.1 to about 15%, each by weight of the composition.