IP Library Patent Application 12062738
Patent Application
App. No. 12/062,738

NbO Capacitors With Improved Performance And Higher Working Voltages

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Patent No.
US None
App. No.
12/062,738
Abstract

A capacitor is described with an NbO anode. The capacitor has an NbO anode and an NbO anode lead extending from the NbO anode. A dielectric is on the NbO anode and a conductor is on the dielectric.

Claims (53)

1 . A capacitor comprising:

an NbO anode;

an NbO anode lead extending from said NbO anode;

a dielectric on said NbO anode; and

a conductor on said dielectric.

2 . The capacitor of claim 1 wherein said NbO anode comprises Nb 1+y O 1−y wherein −0.1≦y≦0.1.

3 . The capacitor of claim 1 wherein said NbO anode lead comprises Nb 1+x O 1−x wherein −0.1≦x≦0.1.

4 . The capacitor of claim 1 wherein said dielectric comprises Nb 2 O 5 .

5 . The capacitor of claim 1 wherein said conductor comprises at least one material selected from MnO 2 , a conductive polymer and a liquid electrolyte.

6 . The capacitor of claim 5 wherein said conductive polymer is selected from the group consisting of polypyrrole, polyaniline and polythiophene.

7 . The capacitor of claim 1 further comprising at least one element selected from an anode lead in electrical contact with said NbO anode lead and a cathode lead in electrical contact with said cathode.

8 . A capacitor comprising:

an NbO anode;

a knob comprising NbO attached to said NbO anode;

an anode lead attached to said knob;

a dielectric on said NbO anode; and

a conductor on said dielectric.

9 . The capacitor of claim 8 wherein said knob has a density which is higher than a density of said NbO anode.

10 . The capacitor of claim 9 wherein said NbO anode has a density of 2.5 g/cc to 4.5 g/cc and said knob has a density of 2.8 g/cc to 5 g/cc.

11 . The capacitor of claim 9 wherein said knob has a density which is at least 12% higher than a density of said anode.

12 . The capacitor of claim 8 wherein said NbO anode comprises Nb 1+y O 1−y wherein −0.1≦y≦0.1.

13 . The capacitor of claim 8 wherein said anode lead comprises a material selected from Nb and Ta.

14 . The capacitor of claim 8 wherein said dielectric comprises Nb 2 O 5 .

15 . The capacitor of claim 8 wherein said conductor comprises at least one material selected from MnO 2 , a conductive polymer and a liquid electrolyte.

16 . The capacitor of claim 15 wherein said conductive polymer is selected from the group consisting of polypyrrole, polyaniline and polythiophene.

17 . The capacitor of claim 8 wherein said anode and said knob have a density of 2.5 g/cc to 5 g/cc.

18 . The capacitor of claim 8 further comprising at least one element selected from an anode lead in electrical contact with said anode lead and a cathode lead in electrical contact with said cathode.

19 . A process of manufacturing a capacitor comprising:

providing an NbO anode with an NbO anode lead extending therefrom;

forming a dielectric on said NbO anode; and

forming a conductor on said dielectric.

20 . The process of manufacturing a capacitor of claim 19 wherein said NbO anode comprises Nb 1+y O 1−y wherein −0.1≦y≦0.1.

21 . The process of manufacturing a capacitor of claim 19 wherein said NbO anode lead comprises Nb 1+x O 1−x wherein −0.1≦x≦0.1.

22 . The process of manufacturing a capacitor of claim 19 wherein said dielectric comprises Nb 2 O 5 .

23 . The process of manufacturing a capacitor of claim 19 wherein said conductor comprises at least one material selected from MnO 2 , a conductive polymer and a liquid electrolyte.

24 . The process of manufacturing a capacitor of claim 23 wherein said conductive polymer is selected from the group consisting of polypyrrole, polyaniline and polythiophene.

25 . The process of manufacturing a capacitor of claim 19 further comprising at least one element selected from attaching an anode lead in electrical contact with said NbO anode lead and attaching a cathode lead in electrical contact with said cathode.

26 . A process of manufacturing a capacitor comprising:

providing a sintered NbO anode comprising a sintered knob attached thereto wherein said knob comprises NbO;

attached an anode lead to said knob;

forming a dielectric on said NbO anode; and

forming a conductor on said dielectric.

27 . The process of manufacturing a capacitor of claim 26 further comprising providing a NbO powder and pressing said NbO powder to form an anode.

28 . The process of manufacturing a capacitor of claim 27 further comprising providing a NbO powder and pressing said NbO powder to form said knob.

29 . The process of manufacturing a capacitor of claim 26 wherein said anode and said knob are pressed separately.

30 . The process of manufacturing a capacitor of claim 26 wherein said sintered NbO anode and said sintered knob are sintered separately.

31 . The process of manufacturing a capacitor of claim 26 wherein said sintered NbO anode and said sintered knob are sintered together.

32 . The process of manufacturing a capacitor of claim 26 wherein said NbO anode comprises Nb 1+y O 1−y wherein −0.1≦y≦0.1.

33 . The process of manufacturing a capacitor of claim 26 wherein said NbO anode lead comprises Nb 1+x O 1−x wherein −0.1≦x≦0.1.

34 . The process of manufacturing a capacitor of claim 26 wherein said dielectric comprises Nb 2 O 5 .

35 . The process of manufacturing a capacitor of claim 26 wherein said conductor comprises at least one material selected from MnO 2 , a conductive polymer and a liquid electrolyte.

36 . The process of manufacturing a capacitor of claim 35 wherein said conductive polymer is selected from the group consisting of polypyrrole, polyaniline and polythiophene.

37 . The process of manufacturing a capacitor of claim 26 further comprising at least one element selected from attaching an anode lead in electrical contact with said NbO anode lead and attaching a cathode lead in electrical contact with said cathode.

Assignments (4)
SECURITY INTEREST Recorded Oct 5, 2010
From: KEMET ELECTRONICS CORPORATION
To: BANK OF AMERICA, N.A. AS AGENT
Reel/Frame 025150/0023 →
RELEASE OF SECURITY INTEREST RECORDED AT REEL/FRAME 022892/0795 Recorded May 18, 2010
From: K FINANCING, LLC
To: KEMET CORPORATION
Reel/Frame 024397/0774 →
SECURITY AGREEMENT Recorded Jul 1, 2009
From: KEMET CORPORATION
To: K FINANCING, LLC
Reel/Frame 022892/0795 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 4, 2008
From: FREEMAN, YURI; LESSNER, PHILIP M; POLTORAK, JEFFREY; HAHN, RANDOLPH S
To: KEMET ELECTRONICS CORPORATION
Reel/Frame 020757/0436 →