IP Library Granted Patent US 8,148,565
Granted Patent B2
US 8,148,565 · App. 12/064,208 · Granted Apr 3, 2012

Method of manufacturing an organic silicon compound that contains a methacryloxy group or an acryloxy group

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Quick Facts
Patent No.
US 8,148,565
App. No.
12/064,208
Granted
Apr 3, 2012
Kind
B2
Abstract

A method of manufacturing an organic silicon compound that contains a methacryloxy group or an acryloxy group is characterized by the fact that manufacturing or conducting purification by distillation is carried out in the presence of a phenothiazine derivative having a molecular weight equal to or higher than 240. A stable composition comprises the organic silicon compound that contains a methacryloxy group or an acryloxy group and the phenothiazine derivative having a molecular weight equal to or higher than 240. The phenothiazine derivative is used in an amount sufficient to stabilize the organic silicon compound.

Claims (21)

1. A method of manufacturing an organic silicon compound that contains a methacryloxy group or an acryloxy group,

wherein said organic silicon compound that contains a methacryloxy group or an acryloxy group is a compound represented by the following formula (3):

CH 2 ═C(R 5 )COO—R 6 —Si(R 7 ) 3-p (R 8 ) p   (3)

(where R 5 is a hydrogen atom or a methyl group, R 6 is a bivalent organic group, R 7 is an alkyl group, and R 8 is either a halogen atom or is selected from an alkoxy group or an alkyloxyalkoxy group; and “p” is an integer from 1 to 3),

the method being characterized by the fact that manufacturing or conducting purification by distillation is carried out in the presence of a phenothiazine derivative having a molecular weight equal to or higher than 240,

wherein said phenothiazine derivative is a compound selected from the following: an alkyl-substituted phenothiazine with said alkyl group having four or more carbon atoms, dibenzophenothiazine, an acyl-substituted phenothiazine with said acyl group having 2 to 18 carbon atoms, an N,N′ phenothiazine dimer, a compound represented by formula (1) given below:

(where R 1 is an aralkyl group having 7 to 18 carbon atoms, and R 2 is selected from a hydrogen atom or an alkyl group having 1 to 18 carbon atoms, an aralkyl group having 7 to 18 carbon atoms, and an acyl group having 2 to 18 carbon atoms; “m” and “n” are integers from 0 to 2, and where the following condition is satisfied: m+n≧1), and a compound of the following formula (2):

(where R 2 is the same as defined above, R 3 is either a hydrogen atom or is selected from an alkyl group having 1 to 18 carbon atoms, an aralkyl group having 7 to 18 carbon atoms, and an acyl group having 2 to 18 carbon atoms; R 4 is either a hydrogen atom or is selected from an alkyl group having 1 to 18 carbon atoms or an acyl group having 2 to 18 carbon atoms; X is a group selected from a methylene group, α-methylmethylene group, and α-phenylmethylene group; and “r” is a number represented by an average value between 1 and 5.

2. The method of claim 1 for manufacturing an organic silicon compound that contains a methacryloxy group or an acryloxy group, wherein said phenothiazine derivative is selected from the following compounds: 3-(α-methylbenzyl)phenothiazine, 1-(α-methylbenzyl)phenothiazine, 3.7-bis(α-methylbenzyl)phenothiazine, 3-(α,α-dimethylbenzyl)phenothiazine, 3,7-(α,α-dimethylbenzyl)phenothiazine, 10-acetylphenothiazine, and 3,3′-methylene-bis(phenothiazine).

3. The method of claim 1 for manufacturing an organic silicon compound that contains a methacryloxy group or an acryloxy group, wherein R 8 in formula (3) is a bromine atom or a chlorine atom.

4. A stable composition comprising an organic silicon compound that contains a methacryloxy group or an acryloxy group,

wherein said organic silicon compound that contains a methacryloxy group or an acryloxy group is a compound represented by the following formula (3):

CH 2 ═C(R 5 )COO—R 6 —Si(R 7 ) 3-p (R 8 ) p   (3)

(where R 5 is a hydrogen atom or a methyl group, R 6 is a bivalent organic group, R 7 is an alkyl group, and R 8 is either a hydrogen atom or is selected from an alkoxy group or an alkyloxyalkoxy group; and “p” is an integer from 1 to 3),

and a phenothiazine derivative having a molecular weight equal to or higher than 240 and used in an amount sufficient to stabilize the aforementioned organic silicon compound,

wherein said phenothiazine derivative is a compound selected from the following:

an alkyl-substituted phenothiazine with said alkyl group having four or more carbon atoms, dibenzophenothiazine, an acyl-substituted phenothiazine with said acyl group having 2 to 18 carbon atoms, an N,N′ phenothiazine dimer, a compound represented by formula (1) given below:

(where R 1 is an aralkyl group having 7 to 18 carbon atoms, and R 2 is selected from a hydrogen atom or an alkyl group having 1 to 18 carbon atoms, an aralkyl group having 7 to 18 carbon atoms, and an acyl group having 2 to 18 carbon atoms; “m” and “n” are integers from 0 to 2, and where the following condition is satisfied: m+n≧1), and a compound of the following formula (2):

(where R 2 is the same as defined above, R 3 is either a hydrogen atom or is selected from an alkyl group having 1 to 18 carbon atoms, an aralkyl group having 7 to 18 carbon atoms, and an acyl group having 2 to 18 carbon atoms; R 4 is either a hydrogen atom or is selected from an alkyl group having 1 to 18 carbon atoms or an acyl group having 2 to 18 carbon atoms; X is a group selected from a methylene group, α-methylmethylene group, and α-phenylmethylene group; and “r” is a number represented by an average value between 1 and 5.

5. A method of manufacturing an organic silicon compound that contains a methacryloxy group or an acryloxy group, characterized by removing a phenothiazine derivative as a result of distillation purification of the composition according to claim 4 .

6. The stable composition of claim 4 , wherein said phenothiazine derivative is selected from the following compounds: 3-(α-methylbenzyl)phenothiazine, 1-(α-methylbenzyl)phenothiazine, 3.7-bis(α-methylbenzyl)phenothiazine, 3-(α,α-dimethylbenzyl)phenothiazine, 3,7-(α,α-dimethylbenzyl)phenothiazine, 10-acetylphenothiazine, and 3,3′-methylene-bis(phenothiazine).

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 17, 2019
From: DOW CORNING TORAY CO., LTD.
To: DOW TORAY CO., LTD.
Reel/Frame 051322/0925 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 30, 2009
From: WAKITA, KEIJI
To: DOW CORNING TORAY COMPANY, LTD.
Reel/Frame 023027/0295 →