IP Library Granted Patent US 8,309,466
Granted Patent B2
US 8,309,466 · App. 12/065,219 · Granted Nov 13, 2012

Polishing pad

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Quick Facts
Patent No.
US 8,309,466
App. No.
12/065,219
Granted
Nov 13, 2012
Kind
B2
Abstract

A polishing pad has an excellent polishing rate and is superior in longevity without generating center slow. A method of manufacturing a semiconductor device with the polishing pad is also provided. The polishing pad has a polishing layer consisting of a polyurethane foam having fine cells, wherein a high-molecular-weight polyol component that is a starting component of the polyurethane foam contains a hydrophobic high-molecular-weight polyol A having a number-average molecular weight of 550 to 800 and a hydrophobic high-molecular-weight polyol B having a number-average molecular weight of 950 to 1300 in an A/B ratio of from 10/90 to 50/50 by weight.

Claims (12)

1. A polishing pad having a polishing layer consisting of a polyurethane foam having cells with an average cell diameter of 70 μm or less, wherein a high-molecular-weight polyol component that is a starting component of the polyurethane foam contains a hydrophobic high-molecular-weight polyol A having a number-average molecular weight of 550 to 800 and a hydrophobic high-molecular-weight polyol B having a number-average molecular weight of 950 to 1300 in an A/B ratio of from 10/90 to 50/50 by weight,

the polyurethane foam of the polishing layer being a cured product produced by reacting, with a chain extender, an isocyanate-terminated prepolymer A containing the polyol A and an isocyanate component, and an isocyanate-terminated prepolymer B containing the polyol B and an isocyanate component.

2. The polishing pad according to claim 1 , wherein the polyurethane foam is a cured product produced by reacting, with a chain extender, an isocyanate-terminated prepolymer containing a polyol component and an isocyanate component.

3. The polishing pad according to claim 1 , wherein the hydrophobic high-molecular-weight polyols A and B are polytetramethylene glycol.

4. The polishing pad according to claim 2 , wherein the chain extender is an aromatic diamine.

5. The polishing pad according to claim 4 , wherein the aromatic diamine is a non-halogen aromatic diamine.

6. The polishing pad according to claim 1 , wherein the polyurethane foam contains 0.05 wt % to less than 5 wt % hydroxyl group-free silicon-based nonionic surfactant.

7. The polishing pad according to claim 1 , wherein the specific gravity of the polyurethane foam is 0.7 to 0.88.

8. The polishing pad according to claim 1 , wherein the Asker D hardness of the polyurethane foam is 45° to 60° .

9. The polishing pad according to claim 1 , wherein the tensile strength of the polyurethane foam is 15 MPa to 25 MPa.

10. The polishing pad according to claim 1 , wherein the tensile elongation at break of the polyurethane foam is 50% to 150%.

11. A method of producing a semiconductor device, which comprises a step of polishing the surface of a semiconductor wafer with the polishing pad according to claim 1 .

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 21, 2016
From: TOYO TIRE & RUBBER CO., LTD.
To: ROHM AND HAAS ELECTRONIC MATERIALS CMP HOLDINGS, INC.
Reel/Frame 038048/0787 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 29, 2008
From: OGAWA, KAZUYUKI; SHIMOMURA, TETSUO; NAKAI, YOSHIYUKI; NAKAMORI, MASAHIKO; YAMADA, TAKATOSHI
To: TOYO TIRE & RUBBER CO., LTD.
Reel/Frame 020583/0284 →