IP Library Granted Patent US 8,828,518
Granted Patent B2
US 8,828,518 · App. 12/065,733 · Granted Sep 9, 2014

Decorated trim element

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Quick Facts
Patent No.
US 8,828,518
App. No.
12/065,733
Granted
Sep 9, 2014
Kind
B2
Abstract

A trim element for the passenger compartment of a motor vehicle, comprising a substrate and a film bonded to it, the film consisting of polypropylene (PP) or a polypropylene copolymer.

Claims (23)

1. A trim part for the interior of a motor vehicle, comprising:

a substrate and a foil bonded thereto;

said substrate including at least one of polypropylene, acrylonitrile/butadiene/styrene, polycarbonate, polyamide, thermoplastic elastomer, and natural rubber;

said foil having a thickness of not greater than 500 micrometers and including a visible surface facing away from said substrate;

said foil including a plurality of layers, wherein a first one of said layers includes a thermoplastic elastomer and polypropylene, the polypropylene is a polypropylene block copolymer and has a melt flow index of less than 1 g/10 minutes, and the proportion of the thermoplastic elastomer is less than or equal to 30%, based on the mixture of thermoplastic elastomer and polypropylene;

said foil including a further layer in addition to said first layer, said further layer including at least one of polystyrene, polystyrene copolymer, polyolefin, polyolefin copolymer, styrene copolymer component, ethylene/propyleneterpolymer/propylene, copolyester, and polyurethane;

said foil including an outer layer in addition to said first layer and said further layer, said outer layer including at least one of polyethylene terephthalate, polymethyl methacrylate, and polycarbonate;

a coating layer applied to said visible surface of said foil, wherein said coating layer includes polyurethane and a thermoplastic different from the polyurethane;

said coating layer has a thickness of 1 to 30 micrometers, a scratch resistance of from 2 N to 25 N, and a gloss level of 0.5 to 4.0; and

the process of forming said trim part comprises the steps of:

inserting said foil layers and said coating layer into a mold in sheet form,

injecting a plastic material into said mold to provide said substrate,

the injecting step including shaping said substrate together with said foil layers and said coating layer, and

the shaping step including forming a grain presenting differences in height along said coating layer facing away from said substrate.

2. The trim part of claim 1 , wherein at least two distinct layers of said foil are bonded to one another by an adhesion promoter.

3. The trim part of claim 1 , wherein one of said layers of said foil is a decorative layer.

4. The trim part of claim 1 , wherein said substrate takes the form of a mat.

5. The trim part of claim 1 , wherein said substrate is processed in the form of a melt, and wherein said substrate includes at least one of polypropylene, acrylonitrile/butadiene/styrene, a mixture of polypropylene and acrylonitrile/butadiene/styrene, polyamide, and thermoplastic elastomer.

6. The trim part of claim 5 , wherein said substrate comprises fillers.

7. The trim part of claim 4 , wherein said substrate comprises fibers and/or a binder.

8. The trim part of claim 1 , wherein said thickness of said foil is in the range of about 300 μm to about 400 μm.

9. The trim part of claim 1 , wherein said thickness of said foil is less than or equal to about 300 μM.

10. The trim part of claim 1 , wherein the injecting step includes bonding said foil to said substrate.

Assignments (4)
SECURITY INTEREST Recorded Dec 5, 2025
From: ADIENT US LLC
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 073872/0954 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 14, 2022
From: ADIENT GLOBAL HOLDINGS LTD.
To: ADIENT US LLC
Reel/Frame 059002/0568 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 17, 2022
From: ADIENT LUXEMBOURG HOLDING S.A.R.L.
To: ADIENT GLOBAL HOLDINGS LTD.
Reel/Frame 058671/0541 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 24, 2020
From: JOHNSON CONTROLS INTERIORS GMBH & CO. KG
To: ADIENT LUXEMBOURG HOLDING S.A R.L.
Reel/Frame 054459/0874 →