Ceramic igniters
View Patent ↗Ceramic igniters are provided that comprise at least three zones of differing electrical resistance, preferably in sequence a first conductive zone of relatively low resistance, a power booster or enhancement zone of intermediate resistance, and a further hot or ignition zone of high resistance. Igniters of the invention can provide extremely high speeds (low time-to-temperature).
1. A sintered ceramic heating element comprising a conductive zone, a power booster zone, and a hot zone,
the booster zone having a PTCR and a resistivity greater than the conductive zone and less than the hot zone,
the room temperature resistance of the conductor zone being less than about 50 percent of the room temperature resistance of the booster zone and
the room temperature resistance of the booster zone is less than about 70 percent of the room temperature resistance of the hot zone.
2. A heating element of claim 1 wherein the resistance of the booster zone permits i) current flow to the igniter hot zone and ii) resistance heating of the booster region during use of the igniter.
3. A heating element of claim 1 wherein the resistance of the booster zone increases during application of current through the igniter and heating of the booster zone.
4. A heating element of claim 1 wherein the resistance of the booster zone at operational temperatures is at least about 110% of the operational temperature resistance of the hot zone.
5. A heating element of claim 1 wherein the resistance of the booster zone at operational temperatures is no more than about 80% of the operational temperature resistance of the hot zone.