IP Library Granted Patent US 7,731,404
Granted Patent B2
US 7,731,404 · App. 12/072,207 · Granted Jun 8, 2010

Light source

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Quick Facts
Patent No.
US 7,731,404
App. No.
12/072,207
Granted
Jun 8, 2010
Kind
B2
Abstract

An illuminator ( 10 ) for a plurality of optical fibers ( 12 ). The illuminator ( 10 ) comprises a housing ( 14 ) that can be formed of two housing halves, ( 14 a ) and ( 14 b ) of a suitable material such as an opaque ABS plastic. First and second compartments ( 16, 18 ) are provided in the housing. A suitable battery ( 20 ) is contained within the first compartment ( 16 ) and a light source ( 22 ) is contained in the second compartment ( 18 ). The light source ( 22 ) is preferably a LED. The light source ( 22 ) is mounted upon a printed circuit board ( 24 ), which, in turn, can be mounted upon a heatsink ( 24 a ), for example, a black, anodized aluminum. An optical coupler ( 26 ) is associated with the light source ( 22 ) and comprises a central body ( 28 ) arrayed along a light source axis ( 30 ) and has a proximal end ( 32 ) with a lens ( 34 ) adjacent the light source ( 22 ) and a distal end ( 36 ). At least one lateral projection ( 38 ) (preferably, two) is formed on the central body ( 28 ), the lateral projection ( 38 ) including mounting means ( 40 ). The distal end ( 36 ) is formed to accept an optical fiber bundle ( 42 ) that has a body ( 42 a ) that preferably is polygonal in cross-section.

Claims (36)

1. An illuminator ( 10 ) for a plurality of optical fibers ( 12 ) comprising:

a housing ( 14 ), said housing ( 14 ) being substantially flat with upper and lower surfaces and a thickness much less than its length or width and having at least one cutout ( 24 e ) formed in one of said upper and lower surfaces;

first and second compartments ( 16 , 18 ) in said housing separated by a printed circuit board;

a battery ( 20 ) in said first compartment ( 16 ) and a single light source ( 22 ) in said second compartment ( 18 ) deriving power from said battery ( 20 ), said light source ( 22 ) being mounted upon said printed circuit board ( 24 );

a substantially U-shaped heat sink ( 24 b ) positioned in said first compartment ( 20 ), said heat sink ( 24 b ) having a bight ( 24 d ) affixed to said printed circuit board and legs ( 24 c ) extending from said bight, at least one of said legs ( 24 c ) being positioned in said at least one cutout ( 24 e );

an optical coupler ( 26 ) associated with said light source ( 22 ), said optical coupler ( 26 ) comprising a central body ( 28 ) arrayed along a light source axis ( 30 ) and having a proximal end ( 32 ) with a lens ( 34 ) adjacent said light source ( 22 ) and a distal end ( 36 );

two lateral projections ( 38 ) on said central body ( 28 ), said lateral projections ( 38 ) including mounting means ( 40 ) for affixing said optical coupler ( 26 ) to said printed circuit board ( 24 );

said distal end ( 36 ) being formed to accept an optical fiber bundle ( 42 ).

2. The illuminator ( 10 ) of claim 1 wherein said housing ( 14 ) includes a switch ( 44 ) electrically connected between said battery ( 20 ) and said light source ( 22 ) for actuating and deactivating said light source ( 22 ).

3. The illuminator ( 10 ) of claim 1 wherein said housing ( 14 ) includes a terminal ( 46 ) for the reception of a connector to charge said battery ( 20 ).

4. The illuminator ( 10 ) of claim 1 wherein said proximal end ( 32 ) of said optical coupler ( 26 ) is contained within said housing ( 14 ) and at least a portion of said distal end ( 36 ) extends beyond said housing ( 14 ).

5. The illuminator ( 10 ) of claim 1 wherein said distal end ( 36 ) is hexagonal in cross-section.

6. The method of illuminating a woven object comprising the steps of:

forming a woven object ( 100 ) with a plurality of optical fibers ( 12 ) contained therein;

combining one end ( 12 a ) of each optical fiber to form a fiber bundle ( 42 );

forming an illuminator ( 10 ) comprising a housing ( 14 ) having first and second compartments ( 16 , 18 ) therein separated by a printed circuit board, said housing ( 14 ) being substantially flat with upper and lower surfaces and a thickness much less than its length or width and having at least one cutout ( 24 e ) formed in one of said upper and lower surfaces;

installing a battery ( 20 ) in said first compartment ( 16 ) and a light source ( 22 ) in said second compartment ( 18 ), said light source ( 22 ) deriving power from said battery ( 20 ), said light source ( 22 ) being mounted upon said printed circuit board ( 24 );

attaching a substantially U-shaped heat sink ( 24 b ) to said printed circuit board, said heat sink ( 24 b ) having a bight ( 24 d ) affixed to said printed circuit board and legs ( 24 c ) extending from said bight, at least one of said legs ( 24 c ) being positioned in said at least one cutout ( 24 e );

forming an optical coupler ( 26 ) and associating said optical coupler ( 26 ) with said light source ( 22 ), said optical coupler ( 26 ) comprising a central body ( 28 ) arrayed along a light source axis ( 30 ) and having a proximal end ( 32 ) with a lens ( 34 ) adjacent said light source ( 22 ) and a distal end ( 36 );

at least one lateral projection ( 38 ) on said central body ( 28 ), said lateral projection ( 38 ) including mounting means ( 40 ) for affixing said optical coupler ( 26 ) to said printed circuit board ( 24 );

inserting said fiber bundle ( 42 ) into said distal end ( 36 ); and

energizing said light source ( 22 ) to illuminate said woven object ( 100 ).

7. An illuminable woven object ( 100 ) comprising:

a fabric ( 102 );

a plurality of optical fibers ( 12 ) woven into said fabric ( 102 );

a common terminus ( 104 ) for said plurality of optical fibers ( 12 );

a pocket ( 106 ) located adjacent said terminus ( 104 ), and

an illuminator ( 10 ) for said plurality of optical fibers ( 12 ) positioned in said pocket ( 106 ) and operatively connected to said common terminus ( 104 ), said illuminator ( 10 ) comprising:

a housing ( 14 ), said housing ( 14 ) being substantially flat with upper and lower surfaces and a thickness much less than its length or width and having at least one cutout ( 24 e ) formed in one of said upper and lower surfaces;

first and second compartments ( 16 , 18 ) in said housing separated by a printed circuit board;

a battery ( 20 ) in said first compartment ( 16 ) and a light source ( 22 ) in said second compartment ( 18 ) deriving power from said battery ( 20 ), said light source ( 22 ) being mounted upon said printed circuit board ( 24 );

a substantially U-shaped heat sink ( 24 b ) positioned in said first compartment ( 20 ), said heat sink ( 24 b ) having a bight ( 24 d ) affixed to said printed circuit board and legs ( 24 c ) extending from said bight, at least one of said legs ( 24 c ) being positioned in said at least one cutout ( 24 e );

an optical coupler ( 26 ) associated with said light source ( 22 ), said optical coupler ( 26 ) comprising a central body ( 28 ) arrayed along a light source axis ( 30 ) and having a proximal end ( 32 ) with a lens ( 34 ) adjacent said light source ( 22 ) and a distal end ( 36 );

two lateral projections ( 38 ) on said central body ( 28 ), said lateral projections ( 38 ) including mounting ( 40 ) means for affixing said optical coupler ( 28 ) to said printed circuit board ( 24 );

said distal end ( 36 ) being formed to accept an optical fiber bundle ( 42 ).

8. The illuminator ( 10 ) of claim 5 wherein the edges ( 36 a ) of said hexagonal distal end ( 36 ) are slit to provide a spring-action for the reception of said optical fiber bundle ( 42 ).

Assignments (2)
MERGER Recorded Dec 29, 2010
From: OSRAM SYLVANIA INC.
To: OSRAM SYLVANIA INC.
Reel/Frame 025549/0706 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 25, 2008
From: COUSHAINE, CHARLES M.
To: OSRAM SYLVANIA INC.
Reel/Frame 020614/0030 →