IP Library Granted Patent US 8,062,583
Granted Patent B2
US 8,062,583 · App. 12/076,332 · Granted Nov 22, 2011

Method for producing soft magnetic powdered core

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Quick Facts
Patent No.
US 8,062,583
App. No.
12/076,332
Granted
Nov 22, 2011
Kind
B2
Abstract

A method for producing a soft magnetic powdered core includes preparing a mixture of a soft magnetic powder and a resin powder, compacting the mixture into a predetermined shape so as to obtain a compact, and heating the compact. The resin powder has a median size of not more than 30 μm, a maximum particle size of not more than 100 μm, and a specific surface area of not less than 1.0 m 2 /cm 3 , and the additive amount thereof is 0.005 to 2 vol %.

Claims (7)

1. A method for producing a soft magnetic powdered core, comprising:

preparing a mixture of a soft magnetic powder and a resin powder;

compacting the mixture into a predetermined shape so as to obtain a compact; and

heating the compact,

wherein the resin powder is produced by forcibly crushing and classifying a resin powder, thereby obtaining a median particle size of not more than 30 μm, a maximum particle size of not more than 100 μm, and a specific surface area of not less than 1.0 m 2 /cm 3 , and an additive amount of the resin powder to the soft magnetic powder is 0.005 to 0.01 vol %.

2. The method for producing a soft magnetic powdered core according to claim 1 , wherein the resin powder has a specific surface area of not less than 1.5 m 2 /cm 3 .

3. The method for producing a soft magnetic powdered core according to claim 1 , wherein the resin powder has a maximum particle size of not more than 50μm.

Assignments (6)
CHANGE OF ADDRESS Recorded Feb 14, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066599/0037 →
CHANGE OF NAME Recorded Mar 13, 2023
From: SHOWA DENKO MATERIALS CO., LTD.
To: RESONAC CORPORATION
Reel/Frame 063068/0717 →
MERGER Recorded Mar 10, 2023
From: HITACHI POWDERED METALS CO., LTD.
To: HITACHI CHEMICAL COMPANY, LTD.
Reel/Frame 063040/0084 →
CHANGE OF NAME Recorded Mar 10, 2023
From: HITACHI CHEMICAL COMPANY, LTD.
To: SHOWA DENKO MATERIALS CO., LTD.
Reel/Frame 063052/0590 →
MERGER Recorded Mar 9, 2023
From: HITACHI POWDERED METALS CO., LTD.
To: HITACHI CHEMICAL COMPANY, LTD.
Reel/Frame 062929/0283 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 17, 2008
From: ISHIHARA, CHIO; ASAKA, KAZUO; MURAMATSU, KOHEI; AKAO, TSUYOSHI; HAMAMATSU, HIROTAKE
To: HITACHI POWDERED METALS CO., LTD.; DENSO CORPORATION
Reel/Frame 020688/0191 →