IP Library Granted Patent US 7,587,775
Granted Patent B2
US 7,587,775 · App. 12/077,632 · Granted Sep 15, 2009

Mattress with removable top

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Quick Facts
Patent No.
US 7,587,775
App. No.
12/077,632
Granted
Sep 15, 2009
Kind
B2
Abstract

A mattress is constructed from a mattress body having an upper and a lower deck, which is preferably pervious to moisture and air. A removable panel, which includes a top layer of breathable fabric, a bottom layer of a fabric that forms a moisture barrier, and a batting layer, is placed on at least the upper deck of the mattress body. The removable panel is removably attached along the perimeter of the deck or decks by a fastener, such as a zipper. The panel can be removed from the deck for cleaning and folded and secured by the fastener in an inverted configuration, with the top layer facing outward.

Claims (28)

1. A mattress comprising

a mattress body having an upper deck and a peripheral edge encircling the upper deck;

a removable panel having a top surface and disposed on the upper deck of the mattress body with the top surface exposed, said removable panel having a top layer of breathable fabric, a moisture barrier layer, a batting layer and a flame retardant fabric layer; and

a fastener for removably attaching the removable panel to the mattress body in a first configuration, and having a means for joining at least two sides of the removable panel in a second configuration, wherein the at least two sides of the removable panel are fastened together in an inverted folded configuration with the top surface facing outwardly and the removable panel is detached from the mattress body.

2. The mattress of claim 1 , wherein the top layer of fabric comprises fibers with channels dimensionally adapted to enhance air and moisture permeability.

3. The mattress of claim 1 , wherein the removable panel has a batting layer that includes polyester fiber batting.

4. The mattress of claim 1 , wherein the removable panel has a batting layer that includes a flame retardant fiber batting.

5. The mattress of claim 1 , wherein the fastener further includes a loop and hook fastener.

6. The mattress of claim 1 , wherein the moisture barrier layer comprises filaments, attached to fibers, that repel liquids and oils at a molecular level.

7. The mattress of claim 1 , further comprising a flat upper deck including a layer of moisture resistant material joined to the mattress body at the peripheral edge.

8. The mattress of claim 1 , wherein the fastener comprises a zipper with a first zipper strip attached along a perimeter of the removable panel and a second zipper strip attached to the peripheral edge of the upper deck, said first zipper strip having two starting pins, whereby for cleaning purposes, a first end of the first zipper strip is engaged with an opposite end of the first zipper strip so that the removable panel is zipped together in an inverted configuration, with the top surface facing outwardly.

9. The mattress of claim 1 , wherein the fastener further includes

a first zipper and a second zipper, extending approximately halfway around the perimeter of the removable panel, wherein after the panel is removed from the upper deck and folded with the top layer facing outwardly, a first zipper strip of the first zipper attached to the removable panel engages with a second zipper strip of the second zipper attached to the removable panel, so that the panel is zipped together in an inverted configuration for cleaning.

10. The mattress of claim 1 , wherein the inverted configuration exposes the top layer of the removable panel to a cleaning fluid for cleaning, or to drying air, or both.

11. The mattress of claim 9 , wherein the inverted configuration exposes the top layer of the removable panel to a cleaning fluid for cleaning, or to drying air, or both.

12. The mattress of claim 9 , wherein a pocket is formed when the panel is zipped together, said pocket receiving a zipper handle to prevent damage to the removable panel during cleaning.

13. The mattress of claim 1 , wherein the fastener further comprises a strip of hook and loop fastener attached to the peripheral edge and abutting the zipper, whereby a portion of the perimeter of the removable panel is attached to a portion of the peripheral edge of the mattress body by operation of the hook and loop fasteners.

14. The mattress of claim 1 , further comprising a removable padding layer disposed between the bottom layer of the removable panel and the upper deck.

15. The mattress of claim 14 , further comprising a pocket formed between the bottom layer of the removable panel and the upper deck, said pocket having a depth corresponding to a thickness of the removable padding layer.

16. The mattress of claim 1 , further comprising a substantially rigid lower layer having one or more layers of foam.

17. The mattress of claim 1 , wherein a pocket is formed in the removable panel, said pocket for receiving a portion of the fastener to prevent damage to the removable panel during cleaning.

18. A removable panel for use with a mattress or cushion, comprising

a top layer of breathable fabric, a moisture barrier layer, and a batting layer,

a flame resistant material incorporated therein to resist combustion, and

a fastener for removably attaching the removable panel to the mattress body in a first configuration, and having a means for joining at least two sides of the removable panel in a second configuration 1 wherein the at least two sides of the removable panel are fastened together in an inverted folded configuration with the top surface facing outwardly and the removable panel is detached from the mattress body.

19. The panel of claim 18 , wherein the batting layer includes a flame retardant fiber batting.

20. The panel of claim 18 , wherein the moisture baffler layer comprises filaments, attached to fibers, that repel liquids and oils at a molecular level.

21. The mattress of claim 18 , wherein a pocket is formed in the removable panel, said pocket for receiving a portion of the fastener to prevent damage to the removable panel during cleaning.

Assignments (24)
SECURITY INTEREST Recorded Aug 2, 2024
From: WELLS FARGO BANK, NATIONAL ASSOCIATION; NATIONAL BEDDING COMPANY, L.L.C.; SERTA SIMMONS BEDDING, LLC; SSB MANUFACTURING COMPANY; TOMORROW SLEEP LLC; TUFT & NEEDLE, LLC; DREAMWELL, LTD.
To: ECLIPSE BUSINESS CAPITAL LLC, AS ADMINISTRATIVE AGENT
Reel/Frame 068325/0886 →
TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded May 10, 2024
From: DREAMWELL, LTD.; NATIONAL BEDDING COMPANY, L.L.C.; SERTA SIMMONS BEDDING, LLC; SSB MANUFACTURING COMPANY; TOMORROW SLEEP LLC; TUFT & NEEDLE, LLC
To: WILMINGTON SAVINGS FUND SOCIETY, FSB
Reel/Frame 067379/0782 →
SECURITY AGREEMENT Recorded Jul 3, 2023
From: DREAMWELL, LTD.; TUFT & NEEDLE, LLC; SERTA SIMMONS BEDDING, LLC; NATIONAL BEDDING COMPANY, L.L.C.; TOMORROW SLEEP LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 064193/0668 →
RELEASE OF FIRST LIEN SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Jun 30, 2023
From: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.; SSB MANUFACTURING COMPANY; NATIONAL BEDDING COMPANY, L.L.C.
Reel/Frame 064185/0293 →
RELEASE OF SUPER-PRIORITY SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Jun 30, 2023
From: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.; SSB MANUFACTURING COMPANY; NATIONAL BEDDING COMPANY, L.L.C.; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
Reel/Frame 064185/0479 →
RELEASE OF FIRST LIEN SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Jun 30, 2023
From: ECLIPSE BUSINESS CAPITAL LLC, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.; SSB MANUFACTURING COMPANY; NATIONAL BEDDING COMPANY L.L.C.; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
Reel/Frame 064185/0236 →
TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Jun 30, 2023
From: DREAMWELL, LTD.; TUFT & NEEDLE, LLC; SERTA SIMMONS BEDDING, LLC; NATIONAL BEDDING COMPANY, L.L.C.; TOMORROW SLEEP LLC; SSB MANUFACTURING COMPANY
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS ADMINISTRATIVE AGENT
Reel/Frame 064185/0583 →
NOTICE OF AGENCY RESIGNATION AND ASSIGNMENT OF SUPER-PRIORITY TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Feb 6, 2023
From: UBS AG, STAMFORD BRANCH, AS THE RESIGNING ADMINISTRATIVE AGENT
To: WILMINGTON SAVINGS FUND SOCIETY, FSB, AS SUCCESSOR ADMINISTRATIVE AGENT
Reel/Frame 063272/0391 →
SECURITY INTEREST Recorded Jan 31, 2023
From: DREAMWELL, LTD.; SSB MANUFACTURING; NATIONAL BEDDING; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
To: ECLIPSE BUSINESS CAPITAL LLC
Reel/Frame 062571/0391 →
SECURITY INTEREST Recorded Jan 27, 2023
From: DREAMWELL, LTD.; SSB MANUFACTURING; NATIONAL BEDDING; SERTA SIMMONS BEDDING, LLC; TUFT & NEEDLE, LLC; TOMORROW SLEEP LLC
To: ECLIPSE BUSINESS CAPITAL LLC
Reel/Frame 062525/0458 →
RELEASE OF SECOND LIEN SECURITY INTEREST IN INTELLECTUAL PROPERTY RECORDED AT R/F 040813/1075 Recorded May 10, 2022
From: GOLDMAN SACHS BANK USA, AS ADMINISTRATIVE AGENT
To: DREAMWELL, LTD.
Reel/Frame 059925/0322 →
SUPER-PRIORITY TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Jun 24, 2020
From: DREAMWELL, LTD.
To: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 053022/0029 →
ABL INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Dec 5, 2016
From: DREAMWELL, LTD.
To: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 040813/0213 →
SECOND LIEN TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Dec 5, 2016
From: DREAMWELL, LTD.
To: GOLDMAN SACHS BANK USA, AS ADMINISTRATIVE AGENT
Reel/Frame 040813/0175 →
FIRST LIEN TERM LOAN INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Dec 5, 2016
From: DREAMWELL, LTD.
To: UBS AG, STAMFORD BRANCH, AS ADMINISTRATIVE AGENT
Reel/Frame 040813/0136 →
RELEASE OF SECURITY INTEREST Recorded Nov 18, 2016
From: MORGAN STANLEY SENIOR FUNDING, INC., AS AGENT
To: DREAMWELL, LTD.; SIMMONS BEDDING COMPANY; NATIONAL BEDDING COMPANY L.L.C.
Reel/Frame 040647/0639 →
CORRECTIVE ASSIGNMENT TO CORRECT THE RECEIVING PARTY DATA INFORMATION FROM UBS AG, STAMFORD BRANCH, AS AGENT TO MORGAN STANLEY SENIOR FUNDING, INC. PREVIOUSLY RECORDED ON REEL 029128 FRAME 0126. ASSIGNOR(S) HEREBY CONFIRMS THE RECEIVING PARTY DATA INFORMATION. Recorded May 1, 2014
From: SIMMONS BEDDING COMPANY; DREAMWELL, LTD.; NATIONAL BEDDING COMPANY L.L.C.
To: MORGAN STANLEY SENIOR FUNDING, INC., AS AGENT
Reel/Frame 032810/0697 →
SECURITY AGREEMENT Recorded Oct 15, 2012
From: SIMMONS BEDDING COMPANY; DREAMWELL, LTD.; NATIONAL BEDDING COMPANY L.L.C.
To: UBS AG, STAMFORD BRANCH, AS AGENT
Reel/Frame 029128/0091 →
SECURITY AGREEMENT Recorded Oct 15, 2012
From: SIMMONS BEDDING COMPANY; DREAMWELL, LTD.; NATIONAL BEDDING COMPANY L.L.C.
To: UBS AG, STAMFORD BRANCH, AS AGENT
Reel/Frame 029128/0126 →
RELEASE OF PATENTS Recorded Oct 11, 2012
From: U.S. BANK NATIONAL ASSOCIATION
To: SIMMONS BEDDING COMPANY; THE SIMMONS MANUFACTURING CO., LLC; WORLD OF SLEEP OUTLETS, LLC; SIMMONS CONTRACT SALES, LLC; DREAMWELL, LTD.; SIMMONS CAPITAL MANAGEMENT, LLC; SIMMONS EXPORT CO.
Reel/Frame 029116/0159 →
RELEASE OF PATENTS Recorded Oct 11, 2012
From: WELLS FARGO CAPITAL FINANCE, LLC, AS AGENT
To: SIMMONS BEDDING COMPANY; THE SIMMONS MANUFACTURING CO., LLC; WORLD OF SLEEP OUTLETS, LLC; SIMMONS CONTRACT SALES, LLC; SIMMONS CAPITAL MANAGEMENT, LLC; SIMMONS EXPORT CO.; DREAMWELL, LTD.
Reel/Frame 029117/0648 →
SECURITY AGREEMENT Recorded Feb 19, 2010
From: SIMMONS BEDDING COMPANY; THE SIMMONS MANUFACTURING CO., LLC; WORLD OF SLEEP OUTLETS, LLC; SIMMONS CONTRACT SALES, LLC; DREAMWELL, LTD.; SIMMONS CAPITAL MANAGEMENT, LLC; SIMMONS EXPORT CO.; SIMMONS HOLDCO, LLC
To: WACHOVIA CAPITAL FINANCE CORPORATION (NEW ENGLAND), AS AGENT
Reel/Frame 023957/0451 →
SECURITY AGREEMENT Recorded Jan 25, 2010
From: DREAMWELL, LTD.; SIMMONS BEDDING COMPANY; THE SIMMONS MANUFACTURING CO., LLC; WORLD OF SLEEP OUTLETS, LLC; SIMMONS CONTRACT SALES, LLC; SIMMONS CAPITAL MANAGEMENT, LLC; SIMMONS EXPORT CO.
To: U.S. BANK NATIONAL ASSOCIATION
Reel/Frame 023839/0483 →
RELEASE OF SECURITY INTEREST Recorded Jan 20, 2010
From: DEUTSCHE BANK AG, NEW YORK BRANCH
To: DREAMWELL, LTD.
Reel/Frame 023814/0957 →