IP Library Granted Patent US 8,163,423
Granted Patent B2
US 8,163,423 · App. 12/085,934 · Granted Apr 24, 2012

Non-aqueous electrolyte battery and method of manufacturing the same

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Quick Facts
Patent No.
US 8,163,423
App. No.
12/085,934
Granted
Apr 24, 2012
Kind
B2
Abstract

Gas generation of a non-aqueous electrolyte battery having a negative active material that intercalates/deintercalates lithium ions at a potential not lower than 1.2 V relative to the potential of lithium as negative electrode is suppressed. A non-aqueous electrolyte battery comprising a non-aqueous electrolyte containing an electrolyte salt and a non-aqueous solvent, a positive electrode and a negative electrode is characterized in that the main active material of said negative electrode is an active material that intercalates/deintercalates lithium ions at a potential not lower than 1.2 V relative to the potential of lithium and the auxiliary active material of said negative electrode is an active material that at least intercalates lithium ions at a potential lower than 1.2 V relative to the potential of lithium and that there exists lithium showing a spin-lattice relaxation time (T 1 ) of not less than 1 second as determined by a solid-state Li—NMR measurement in the main active material of said negative electrode. A method of manufacturing a non-aqueous electrolyte battery containing a non-aqueous electrolyte, a positive electrode and a negative electrode (a main active material and an auxiliary active material of the negative electrode) is characterized in that the negative electrode potential is lowered to not higher than 0.8 V relative to the potential of lithium at least once in the initial cycle.

Claims (16)

1. A non-aqueous electrolyte battery, comprising:

a non-aqueous electrolyte containing an electrolyte salt and a non-aqueous solvent, and

a positive electrode and a negative electrode,

wherein a main active material of said negative electrode is an active material that intercalates/deintercalates lithium ions at a potential not lower than 1.2 V relative to a potential of the lithium,

an auxiliary active material of said negative electrode is a low temperature baked carbon material that at least intercalates the lithium ions at a potential lower than 1.2 V relative to the potential of the lithium and shows an interplanar spacing of a (002) plane of not less than 0.34 nm, a crystallite size Lc of not more than 100 nm as observed by wide-angle X-ray diffractometry, and a BET specific surface area of not more than 30 m 2 /g, and

the lithium shows a spin-lattice relaxation time (T 1 ) of not less than 1 second as determined by a solid-state Li—NMR measurement in the main active material of said negative electrode by lowering the potential of the negative electrode to not higher than 0.3 V relative to the potential of the lithium at least once before operating the non-aqueous electrolyte battery.

2. The battery according to claim 1 , wherein a film coat having a carbonate structure exists in the surface of said negative electrode.

3. The battery according to claim 1 , wherein the main active material of said negative electrode is spinel-type lithium titanate.

4. The battery according to claim 1 , wherein the non-aqueous electrolyte battery is designed such that the potential of the positive electrode becomes not higher than 4.5 V relative to the potential of the lithium when the potential of the negative electrode becomes not higher than 0.8 V relative to the potential of the lithium.

5. The battery according to claim 1 , wherein a collector of said negative electrode is copper, nickel or an alloy of them.

6. The battery according to claim 1 , wherein the non-aqueous electrolyte battery is operated in a region of the potential of the negative electrode higher than 0.8 V relative to the potential of the lithium.

7. A method of manufacturing a non-aqueous electrolyte battery containing a non-aqueous electrolyte containing an electrolyte salt and a non-aqueous solvent, a positive electrode and a negative electrode comprising forming the battery using, an active material that intercalates/deintercalates lithium ions at a potential not lower than 1.2 V relative to the potential of lithium for the main active material of said negative electrode, and a low-temperature baked carbon material that at least intercalates lithium ions at a potential lower than 1.2 V relative to the potential of lithium and shows an interplanar spacing of the (002) plane of not less than 0.34 nm, a crystallite size Lc of not more than 100 nm as observed by wide-angle X-ray diffractometry, and a BET specific surface area of not more than 30 m 2 /g for the auxiliary active material of said negative electrode, and lowering the potential of the negative electrode to not higher than 0.3 V relative to the potential of lithium at least once in the initial cycle, thus leading to formation of lithium showing a spin lattice relaxation time (T 1 ) of not less than 1 second as determined by a solid-state Li—NMR measurement in the main active material of said negative electrode.

8. The method according to claim 7 , characterized in that a film coat having a carbonate structure is made to exist in the surface of said negative electrode by lowering the potential of the negative electrode to not higher than 0.3 V relative to the potential of lithium at least once in the initial cycle.

9. The method according to claim 7 , characterized in that the main active material of said negative electrode is spinel-type lithium titanate.

10. The method according to claims 7 , characterized in that the potential of the negative electrode is lowered to not higher than 0.3 V relative to the potential of lithium by raising the charging voltage above the operating voltage in the initial cycle.

11. The method according to claim 10 , characterized in that the potential of the positive electrode is made to become not higher than 4.5 V relative to the potential of lithium when the potential of the negative electrode becomes not higher than 0.8 V relative to the potential of lithium.

Assignments (2)
CHANGE OF NAME Recorded Apr 15, 2011
From: GS YUASA CORPORATION
To: GS YUASA INTERNATIONAL LTD.
Reel/Frame 026250/0133 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 2, 2008
From: KOZONO, SUGURU; TANAKA, ICHIRO; YAMATE, SHIGEKI; TSUMURA, NAOHIRO; KATAYAMA, YOSHIHIRO; NUKUDA, TOSHIYUKI
To: GS YUASA CORPORATION
Reel/Frame 021088/0066 →