IP Library Granted Patent US 8,647,777
Granted Patent B2
US 8,647,777 · App. 12/090,228 · Granted Feb 11, 2014

Mixed material of lithium iron phosphate and carbon, electrode containing same, battery comprising such electrode, method for producing such mixed material, and method for producing battery

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Quick Facts
Patent No.
US 8,647,777
App. No.
12/090,228
Granted
Feb 11, 2014
Kind
B2
Abstract

Disclosed is a mixed material of lithium iron phosphate and carbon, which contains secondary particles as aggregates of lithium iron phosphate primary particles and a fibrous carbon which is present inside the secondary particles. An electrode containing such a mixed material, a battery comprising such an electrode, a method for producing such a mixed material, and a method for producing a battery are also disclosed.

Claims (17)

1. A mixed material comprising

an aggregate of lithium iron phosphate particles; and

fibrous carbon present inside the aggregate,

wherein said fibrous carbon has a length ranging from 0.5 μm to 5 μm.

2. The mixed material according to claim 1 , wherein the fibrous carbon includes carbon with a curved shape.

3. An electrode, comprising the mixed material according to claim 1 as an active material.

4. A battery comprising an electrode according to claim 3 .

5. A method for producing a mixed material comprised of an aggregate of lithium iron phosphate particles and fibrous carbon present inside the aggregate, wherein said fibrous carbon has a length ranging from 0.5 μm to 5 μm,

said method comprising

providing lithium iron phosphate or a raw material of lithium iron phosphate in a container;

subjecting an alcohol with a molecular weight of 100 or less to thermal decomposition in the container containing the lithium iron phosphate particles to form the mixed material comprised of the aggregate of the lithium iron phosphate particles and the fibrous carbon,

wherein the fibrous carbon is formed from the thermal decomposition of the alcohol and does not include a carbon produced from a polymer of the alcohol, said polymer being a product of polymerization of the alcohol and having a molecular weight exceeding 100.

6. The production method according to claim 5 , which comprises a step of feeding the alcohol into the container containing the raw material of lithium iron phosphate or lithium iron phosphate, wherein the inside of the container is kept in a temperature range of thermal decomposition of the alcohol.

7. The production method according to claim 5 , comprising a step of feeding the alcohol to the container while the temperature of the inside of the container is decreased to a temperature range of the thermal decomposition of the alcohol.

8. A method for producing a battery, wherein the lithium iron phosphate particles produced by the production method according to claim 5 are used as an active material.

9. The mixed material according to claim 1 , wherein said fibrous carbon has a thickness ranging from 0.1 μm to 0.7 μm.

10. The production method according to claim 5 , wherein the alcohol is methanol, ethanol, propanol, or butanol.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 1, 2011
From: GS YUASA CORPORATION
To: GS YUASA INTERNATIONAL LTD.
Reel/Frame 025865/0977 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 18, 2008
From: NUKUDA, TOSHIYUKI; YASUNAGA, YOSHINOBU; INAMASU, TOKUO; FUJII, AKIHIRO
To: GS YUASA CORPORATION
Reel/Frame 020827/0167 →