IP Library Patent Application 12091356
Patent Application
App. No. 12/091,356

NICKEL-METAL HYDRIDE RECHARGEABLE CELL

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Patent No.
US None
App. No.
12/091,356
Abstract

A positive electrode plate ( 3 ) of a nickel-metal hydride rechargeable cell contains nickel hydroxide particles ( 18 ), a coating layer ( 19 ) covering at least a part of a surface of each nickel hydroxide particle ( 18 ) and mainly composed of a cobalt compound having an average valence of cobalt more than 2, and Nb-based particles ( 15 ) and Y-based particles ( 16 ) distributed among the nickel hydroxide particles ( 18 ). A negative electrode plate ( 4 ) contains a hydrogen storage alloy having a Co content of equal to or less than 2.0% by mass, a separator ( 5 ) contains fiber having a sulfo group, and an alkaline electrolyte solution contains sodium hydroxide as a main solute.

Claims (52)

1 . A nickel-metal hydride rechargeable cell including an electrode assembly accommodated in a case with an alkaline electrolyte solution, wherein

the electrode assembly includes a positive electrode plate, a negative electrode plate and a separator rolled together,

the positive electrode plate containing

nickel hydroxide particles,

a coating layer covering at least a part of a surface of each nickel hydroxide particle and mainly composed of a cobalt compound having an average valence of cobalt more than 2, and

an additive containing Nb and Y and distributed among the nickel hydroxide particles,

the negative electrode plate containing a hydrogen storage alloy of composition expressed by a general formula:

(PrNd) α Ln 1-α ) 1-β Mg β Ni γ-δ-ε Al δ T ε

(where Ln represents at least one element chosen from the group consisting of La, Ce, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Ca, Sr, Sc, Y, Ti, Zr and Hf, T represents at least one element chosen from the group consisting of V, Nb, Ta, Cr, Mo, Mn, Fe, Co, Zn, Ga, Sn, In, Cu, Si, P and B, and subscripts α, β, γ, δ and ε represent numbers satisfying 0.7<α, 0.05<β<0.15, 3.0≦γ≦4.2, 0.15≦δ≦0.30 and 0≦δ≦0.20, respectively), and having a Co content of equal to or less than 2.0% by mass,

the separator containing fiber having a sulfo group,

the alkaline electrolyte solution containing sodium hydroxide as a main solute.

2 . The nickel-metal hydride rechargeable cell according to claim 1 , wherein

the negative electrode plate contains a substrate with a nickel plating layer of 2 μm or greater in thickness formed on a surface.

3 . The nickel-metal hydride rechargeable cell according to claim 1 , wherein

the alkaline electrolyte solution contains 0 to 1 gram-equivalent of potassium hydroxide, 5 to 7 gram-equivalent of sodium hydroxide and 0.3 to 1.3 gram-equivalent of lithium hydroxide, per liter.

4 . The nickel-metal hydride rechargeable cell according to claim 1 , wherein

a relationship N≧[0.5×Dmax−2.65] is satisfied, where Dmax is a maximum outside diameter of an exterior can used as the case, and N is a number of turns of the positive electrode rolled ([ ] is a symbol for floor function).

5 . A nickel-metal hydride rechargeable cell including an electrode assembly accommodated in a case with an alkaline electrolyte solution, wherein

the electrode assembly includes a positive electrode plate, a negative electrode plate and a separator rolled together,

the positive electrode plate containing

nickel hydroxide particles,

a coating layer covering at least a part of a surface of each nickel hydroxide particle and mainly composed of a cobalt compound having an average valence of cobalt more than 2, and

an additive containing Nb and Y and distributed among the nickel hydroxide particles,

the negative electrode plate containing a substrate with a nickel plating layer of 2 μm or greater in thickness formed on a surface, and

hydrogen storage alloy particles having a Co content of equal to or less than 2.0% by mass,

the separator containing fiber having a sulfo group,

the alkaline electrolyte solution containing sodium hydroxide as a main solute.

6 . The nickel-metal hydride rechargeable cell according to claim 2 , wherein

the alkaline electrolyte solution contains 0 to 1 gram-equivalent of potassium hydroxide, 5 to 7 gram-equivalent of sodium hydroxide and 0.3 to 1.3 gram-equivalent of lithium hydroxide, per liter.

7 . The nickel-metal hydride rechargeable cell according to claim 2 , wherein

a relationship N≧[0.5×Dmax−2.65] is satisfied, where Dmax is a maximum outside diameter of an exterior can used as the case, and N is the a of turns of the positive electrode rolled ([ ] is a symbol for floor function).

8 . A nickel-metal hydride rechargeable cell including an electrode assembly accommodated in a case with an alkaline electrolyte solution, wherein

the electrode assembly includes a positive electrode plate, a negative electrode plate and a separator rolled together,

the positive electrode plate containing

nickel hydroxide particles,

a coating layer covering at least a part of a surface of each nickel hydroxide particle and mainly composed of a cobalt compound having an average valence of cobalt more than 2, and

an additive containing Nb and Y and distributed among the nickel hydroxide particles,

the negative electrode plate containing a hydrogen storage alloy having a Co content of equal to or less than 2.0% by mass,

the separator containing fiber having a sulfo group,

the alkaline electrolyte solution containing 0 to 1 gram-equivalent of potassium hydroxide, 5 to 7 gram-equivalent of sodium hydroxide and 0.3 to 1.3 gram-equivalent of lithium hydroxide, per liter.

9 . The nickel-metal hydride rechargeable cell according to claim 8 , wherein

a relationship N≧[0.5×Dmax−2.65] is satisfied, where Dmax is a maximum outside diameter of an exterior can used as the case, and N is a number of turns of the positive electrode rolled ([ ] is a symbol for floor function).

10 . A nickel-metal hydride rechargeable cell including an electrode assembly accommodated in a case with an alkaline electrolyte solution, wherein

the electrode assembly includes a positive electrode plate, a negative electrode plate and a separator rolled together,

a relationship N≧[0.5×Dmax−2.65] being satisfied, where Dmax is a maximum outside diameter of an exterior can used as the case, and N is a number of turns of the positive electrode rolled ([ ] is a symbol for floor function),

the positive electrode plate containing

nickel hydroxide particles,

a coating layer covering at least a part of a surface of each nickel hydroxide particle and mainly composed of a cobalt compound having an average valence of cobalt more than 2, and

an additive containing Nb and Y and distributed among the nickel hydroxide particles,

the negative electrode plate containing a hydrogen storage alloy having a Co content of equal to or less than 2.0% by mass,

the separator containing fiber having a sulfo group,

the alkaline electrolyte solution containing sodium hydroxide as a main solute.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 1, 2013
From: SANYO ELECTRIC CO., LTD.
To: FDK CORPORATION
Reel/Frame 029742/0622 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 25, 2008
From: IZUMI, KOJI; MAEDA, TAISHI; KIHARA, MASARU; ENDO, TAKAHIRO
To: SANYO ELECTRIC CO., LTD.
Reel/Frame 020855/0463 →