IP Library Granted Patent US 8,153,723
Granted Patent B2
US 8,153,723 · App. 12/096,263 · Granted Apr 10, 2012

Process for producing conjugated diene polymer, conjugated diene polymer, and rubber composition

Assignees: JSR Corporation; Bridgestone Corporation
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Quick Facts
Patent No.
US 8,153,723
App. No.
12/096,263
Granted
Apr 10, 2012
Kind
B2
Abstract

A process for simply and inexpensively producing a conjugated diene polymer with a narrow molecular weight distribution and a high cis-bond content at a low cost is provided. The process comprises a polymerization step, wherein a conjugated diene polymer having a cis-1,4-bond content of 98.5 mass % or more and a ratio (Mw/Mn) of the weight average molecular weight (Mw) to the number average molecular weight (Mn) measured by gel permeation chromatography of 2.5 or less is obtained by carrying out a polymerization reaction in conjugated diene compounds using a catalyst composition containing a rare earth element-containing compound or a reaction product of the rare earth element-containing compound with a Lewis base, an aluminoxane and/or organoaluminum compound, and an iodine-containing compound.

Claims (21)

1. A process for producing a conjugated diene polymer comprising a polymerization wherein a conjugated diene polymer having a cis-1,4-bond content of 98.5 mass % or more and a ratio (Mw/Mn) of the weight average molecular weight (Mw) to the number average molecular weight (Mn) measured by gel permeation chromatography of 2.5 or less is obtained by carrying out a polymerization reaction in conjugated diene compounds using a catalyst composition comprising the following components (a) to (c):

component (a): a rare earth element comprising compound which comprises at least a rare earth element of an atomic number of 57 to 71 in the periodic table, or a reaction product of the rare earth element comprising compound with a Lewis base,

component (b): an aluminoxane and organoaluminum compound shown by a general formula AlR 1 R 2 R 3 , wherein R 1 and R 2 individually represent a same or different hydrocarbon group having 1 to 10 carbon atoms or a hydrogen atom, and R 3 represents a hydrocarbon group having 1 to 10 carbon atoms which is the same as or different from R 1 and R 2 , and

component (c): iodine.

2. The process for producing a conjugated diene polymer according to claim 1 , wherein the 1,2-vinyl content of the obtained conjugated diene polymer is 0.3 mass % or less.

3. The process for producing a conjugated diene polymer according to claim 1 , wherein the polymerization reaction is carried out at a temperature of 10° C. or higher.

4. The process for producing a conjugated diene polymer according to claim 1 , wherein the molar ratio of the iodine atom contained in the component (c) to the component (a), (iodine atom)/(component (a)), is 0.5 to 3.

5. A conjugated diene polymer produced by the process for producing a conjugated diene polymer according to claim 1 .

6. A rubber composition comprising a rubber component (A) which contains the conjugated diene polymer according to claim 5 .

7. The rubber composition according to claim 6 , comprising the rubber component (A) and silica and/or carbon black (B).

8. The rubber composition according to claim 7 , wherein the rubber component (A) contains the conjugated diene polymer in an amount of 20 mass % or more, and the rubber composition contains silica and/or carbon black of the component (B) in an amount of 20 to 120 parts by mass per 100 parts by mass of the rubber component (A).

9. The process of claim 1 , wherein in the process, the rare earth element-comprising compound comprises neodymium.

10. The process of claim 1 , wherein in the process, the rare earth element-comprising compound comprises praseodymium.

11. The process of claim 1 , wherein in the process, the rare earth element-comprising compound comprises cerium.

12. The process of claim 1 , wherein in the process, the rare earth element-comprising compound comprises lanthanum.

13. The process of claim 1 , wherein in the process, the rare earth element-comprising compound comprises gadolinium.

14. The process of claim 1 , wherein in the process, the rare earth element-comprising compound is a phosphate.

15. The process of claim 1 , wherein in the process, the rare earth element-comprising compound is a carboxylate.

16. The process of claim 1 , wherein in the process, the component (a) comprises the product obtained by the reaction of the rare earth element-comprising compound with a Lewis base.

17. The process of claim 1 , wherein in the process, in the component (b), R 1 is a hydrogen atom.

18. The process of claim 1 , wherein in the process, in the component (b), R 2 is a hydrogen atom.

Assignments (4)
CHANGE OF ADDRESS Recorded Oct 3, 2024
From: ENEOS MATERIALS CORPORATION
To: ENEOS MATERIALS CORPORATION
Reel/Frame 069105/0903 →
NUNC PRO TUNC ASSIGNMENT Recorded Dec 23, 2022
From: JSR CORPORATION
To: ENEOS MATERIALS CORPORATION
Reel/Frame 062192/0841 →
CHANGE OF ADDRESS Recorded Dec 23, 2022
From: JSR CORPORATION
To: JSR CORPORATION
Reel/Frame 062211/0325 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 29, 2009
From: NAKAMURA, TAKAHIRO; TANI, KOUICHIROU; TANAKA, RYOUJI; SONE, TAKUO; TADAKI, TOSHIHIRO; KURAZUMI, JUNKO; MASAKI, KOJI; OZAWA, YOICHI
To: JSR CORPORATION; BRIDGESTONE CORPORATION
Reel/Frame 022171/0356 →
Priority Claims (1)
JP 2005-351105 · Dec 5, 2005 · national
Continuity (1)
Related Publication 20090247695A1 · Oct 1, 2009