IP Library Granted Patent US 8,642,497
Granted Patent B2
US 8,642,497 · App. 12/097,246 · Granted Feb 4, 2014

Processes for the preparation of tetrakis(

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Quick Facts
Patent No.
US 8,642,497
App. No.
12/097,246
Granted
Feb 4, 2014
Kind
B2
Abstract

A process for the preparation of organic cation tetrakis( F aryl) borate salts. The process includes preparation of intermediate, mono-hydrazine substituted ( F aryl) compound, from ( F aryl) compound using hydrazine at temperatures below 78° C. A stoichiometric excess of hydrazine to the ( F aryl) compound to the ( F aryl) compound is used. The process further includes the preparation of the organic cation tetrakis( F aryl) borate in ethereal medium.

Claims (33)

1. A process comprising:

(i) combining brominated ( F aryl) compound and alkyllithium in the presence of first solvent comprising a hydrocarbon or an ether to produce a first product;

(ii) combining at least a portion of the first product and boron trihalide in the presence of an solvent comprising ether to produce a second product; and

(iii) isolating tetrakis( F aryl) borate salt from the second product.

2. The process of claim 1 wherein the tetrakis( F aryl) borate salt comprises tetrakis(perfluoronaphthyl)borate; tetrakis(perfluoronaphth-2-yl)borate; lithium tetrakis(perfluoronaphthyl)borate, and/or lithium tetrakis(perfluoronaphth-2-yl)borate.

3. The process of claim 1 wherein the brominated( F aryl) compound comprises 2-bromoheptafluoronaphthalene.

4. The process of claim 1 wherein the alkyllithium comprises butyllithium.

5. The process of claim 1 wherein the boron trihalide comprises boron trichloride.

6. The process of claim 1 wherein (iii) comprises combining at least a portion of the second product and second solvent.

7. The process of claim 6 wherein the second solvent comprises halogenated hydrocarbon.

8. A process comprising:

(i) combining ( F aryl) compound and hydrazine in solvent below about 78° C. to form ( F aryl);

(ii) converting at least a portion of the ( F aryl) hydrazine to bromo( F aryl) compound;

(iii) combining at least a portion of the bromo( F aryl) compound and alkyllithium in a hydrocarbon or ethereal medium to form a reaction mixture;

(iv) combining boron trihalide compound and at least a portion of the reaction mixture in the presence of an ethereal medium to form lithium tetrakis( F aryl)borate; and

(v) exchanging lithium cation from at least a portion of the lithium tetrakis( F aryl)borate for cation of organic salt to form tetrakis( F aryl)borate salt.

9. The process of claim 8 wherein the ethereal medium comprises at least about 50% by volume of ether.

10. The process of claim 8 wherein the boron trihalide compound comprises boron trifluoride and/or boron trichloride.

11. The process of claim 8 wherein the alkyllithium comprises n-butyllithium, phenyllithium, methyllithium, sec-butyllithium, t-butyllithium, or hexyllithium.

12. The process of claim 8 wherein the organic salt comprises triarylmethyl salts, protic ammonium salts, or onium salts.

13. The process of claim 9 wherein the ether comprises one or more of diethyl ether, tetrahydrofuran, dioxane, dimethoxyethane, diisopropyl ether, diglyme, or methyl t-butyl ether.

14. A process comprising:

(i) combining octafluoronaphthalene and a stoichiometric excess of hydrazine in solvent below about 78° C. to form heptafluoronaphthyl hydrazine;

(ii) combining at least a portion of the heptafluoronaphthyl hydrazine and component comprising hydrogen bromide to form bromoheptafluoronaphthalene;

(iii) combining at least a portion of the bromoheptafluoronapthalene in a hydrocarbon or ethereal medium and alkyllithium to form a reaction mixture;

(iv) combining boron trihalide compound and at least a portion of the reaction mixture in an ethereal medium to form lithium tetrakis(heptafluoronaphthyl)borate in the ethereal medium;

(v) exchanging at least a portion of the ethereal medium with halogenated hydrocarbon;

(vi) exchanging lithium cation of at least a portion of the lithium tetrakis(heptafluoronaphthyl)borate with organic cation; and

(vii) precipitating tetrakis(heptafluoronaphthyl)borate salt from at least a portion of the halogenated hydrocarbon with organic cation.

15. The process of claim 14 wherein at least a portion of the solvent comprises ethanol and the temperature is between about 25° C. and about 40° C.

16. The process of claim 14 wherein the boron trihalide compound comprises boron trifluoride or boron trichloride.

17. The process of claim 14 , wherein the alkyllithium comprises n-butyllithium, phenyllithium, methyllithium, sec-butyllithium, or t-butyllithium.

18. The process of claim 14 wherein step (ii) is replaced with: (ii) combining (a) at least a portion of the heptafluoronaphthyl hydrazine and (b) component comprising hydrogen bromide and cupric bromide to form bromoheptafluoronaphthalene.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 31, 2018
From: ALBEMARLE CORPORATION
To: W. R. GRACE & CO-CONN.
Reel/Frame 045946/0786 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 28, 2017
From: BERRIS, BRUCE C
To: ALBEMARLE CORPORATION
Reel/Frame 044239/0555 →