Granted Patent B2

US 8,956,351 · App. 12/100,185 · Granted Feb 17, 2015

Abstract

Claims (36)

1. A surgical instrument assembly comprising:

a hollow needle made from metal, said hollow needle having a longitudinal axis, and a sharp distal end;

an insulating member operably disposed within said hollow needle and being movable relative to said hollow needle, said insulating member having a distal end;

a wire movable through and relative to both said insulating member and said hollow needle, wherein said wire is retractable within both of said insulating member and said hollow needle and extendable beyond both of said distal end of said insulating member and said sharp distal end of said hollow needle, said wire having a distal tip;

a housing fixed to said hollow needle; and

a sub-assembly disposed at least partially inside said housing, said sub-assembly being operable to move said insulating member relative to said hollow needle and move said wire relative to said hollow needle and said insulating member, said sub-assembly including a spring and a cage, said spring having one end fixed to said housing and another movable end in contact with said cage, said cage mechanically coupled to said insulating member, wherein, said spring biases both said cage and said insulating member in a distal direction relative to said housing;

wherein said surgical instrument assembly is configured to assume first and second configurations;

wherein in said first configuration, said wire and said insulating member are disposed inside of said hollow needle such that said sharp distal end of said hollow needle is exposed; and

wherein in said second configuration, said insulating member extends parallel to the longitudinal axis of the hollow needle beyond said sharp distal end of said hollow needle and said wire is completely disposed within said insulating member such that the distal tip of said wire is proximal to said distal end of said insulating member.

2. The surgical instrument assembly according to claim 1 , wherein:

said sub-assembly further includes a plunger mechanically coupled to said wire and movable relative to said cage in the distal direction relative to said hollow needle, said plunger having engaging means for selectively engaging said cage to move said cage proximally along a portion of said longitudinal axis of said hollow needle against a bias of said spring whereby said insulating member is moved proximally relative to said hollow needle.

3. The surgical instrument assembly according to claim 2 , wherein:

said engaging means comprises hooks extending radially relative to said longitudinal axis.

4. The surgical instrument assembly according to claim 2 , wherein:

said cage is movable along said longitudinal axis from a lower position to an upper position and vice versa relative to said sharp distal end of said hollow needle, and

said plunger is movable along said longitudinal axis from a proximal position through a decoupling position to a distal position relative to said sharp distal end of said hollow needle,

wherein, when said plunger is disposed between said proximal position and said decoupling position, said engaging means of said plunger engage said cage, and movement of said plunger causes said insulating member and said wire to move relative to said hollow needle, and

wherein, when said plunger is moved between said decoupling position and said distal position, said wire moves relative to said hollow needle while said insulating member is stationary relative to said hollow needle.

5. The surgical instrument assembly according to claim 4 , wherein:

said housing includes a member substantially perpendicular to said longitudinal axis that prevents said cage from moving distally beyond said lower position.

6. The surgical instrument assembly according to claim 4 , wherein:

said plunger and said cage are situated such that said cage is disposed in said upper position when said plunger is disposed in said proximal position, and said cage is disposed in said lower position when said plunger is disposed between said decoupling position and said distal position.

7. The surgical instrument assembly according to claim 4 , further comprising:

a spring-loaded set screw mounted to said housing, wherein said spring-loaded set screw is received by at least one detent or hole defined by said plunger to temporarily fix said surgical instrument assembly in at least one of said first, second, third, and fourth configurations.

8. The surgical instrument assembly according to claim 1 , wherein:

said hollow needle has an outer diameter and said surgical instrument assembly is further configured to assume a third configuration and a fourth configuration;

wherein in said third configuration, said distal tip of said wire extends beyond both said distal end of said insulating member and said sharp distal end of said hollow needle, and said distal end of said insulating member is disposed beyond said sharp distal end of said hollow needle such that said sharp distal end is protected, and

wherein in said fourth configuration, said sharp distal tip of said wire extends beyond both said distal end of said insulating member and said sharp distal end of said hollow needle, said insulating member extends beyond said sharp distal end of said hollow needle in a direction parallel to the longitudinal axis of said hollow needle, and said distal tip of said wire is offset from said longitudinal axis of said hollow needle by a distance greater than one half of said outer diameter of said hollow needle.

9. The surgical instrument assembly according to claim 8 , further comprising:

a leaf spring which in said first and second configurations is insulated from said wire, and which in said third and fourth configurations is in electric contact with said wire such that said wire can be electrified to function as a cautery device.

10. The surgical instrument assembly according to claim 1 , further comprising:

an elongated member extending through said hollow needle and connecting to a proximal end of said wire.

11. The surgical instrument assembly according to claim 1 , wherein:

said wire is biased toward a bent configuration whereby said distal tip moves away from said longitudinal axis of said hollow needle when said distal tip extends beyond said distal end of said insulating member.

12. The surgical instrument assembly according to claim 8 , wherein:

said outer diameter of said hollow needle is about 1.76 mm to about 2.64 mm.

Assignments (13)