Part pack optimization
A food slicing machine is provided for slicing food products such as bacon, cheese or cooked meat for sale as groups of slices in separate packs. The food slicing machine includes a cutter for cutting slices from the food product and a controller for controlling the thickness of the slices. The machine cuts slices according to a first value of a slicing parameter until the controller determines when the amount of food product remaining to be sliced in an end portion of the food product is less than a predetermined group weight threshold. The controller causes a slice to be cut according to a second, different value of the slicing parameter from the end portion for addition to an under-weight group of slices, so that its weight at least equals the predetermined group weight threshold.
1. A food processing system for preparing groups of slices of a food product with each group having a weight at least equal to a predetermined group weight threshold, the system including:
a food slicing machine for outputting groups of slices, the machine comprising (a) a cutter for cutting slices from a food product log, and (b) a slice thickness controller which controls the thickness of the slices cut by the cutter so that the machine cuts slices according to a first value of a slice size parameter, with the first value selected with the aim of each group of slices cut according to the first value having a weight at least equal to the predetermined group weight threshold;
a weighing apparatus for weighing each group outputted by the slicing machine to check whether its weight either is at least equal to the predetermined group weight threshold or is below this threshold and the group is under-weight; and
a make-weight apparatus including a weighing scale, wherein the weighing scale generates a request signal to request a slice to make up an under-weight group to the predetermined group weight threshold, and the weighing scale sends the request signal to the slice thickness controller of the food slicing machine,
wherein the slice thickness controller:
calculates in response to the request signal a second value of the slice size parameter for a single slice to be added to the under-weight group of slices so that its weight at least equals the predetermined group weight threshold;
determines when an end portion of the food product log remains to be sliced which is less than the predetermined group weight threshold; and
controls the cutter to cut a single slice, according to the second value of the slice size parameter, from said end portion for addition to the under-weight group of slices so that its weight at least equals the predetermined group weight threshold.
2. A system of claim 1 wherein the slice thickness controller controls the cutter to cut at least one slice from said end portion according to the first value of the slice size parameter.
3. A system of claim 1 including a conveyor for receiving slices outputted by the food slicing machine, wherein groups of slices cut according to the first value from the food product log are outputted from the food slicing machine onto the conveyor such that they are spaced apart by a first distance along the conveyor, and a slice cut from the food product log according to the second value of the slice size parameter is outputted from the food slicing machine onto the conveyor at a location spaced along the conveyor from an adjacent preceding slice in a group of slices cut according to the first value by a second distance that is greater than the first distance.
4. A system of claim 1 wherein the second value of the slice size parameter is determined by the slice thickness controller in response to a plurality of the request signals.
5. A system of claim 1 wherein said slice size parameter is slice volume, weight or thickness.
6. A system of claim 1 wherein the make-weight apparatus includes an input device to enable an operator to initiate generation of the request signal upon detection, using the weighing scale, of an under-weight group of slices.