IP Library › Granted Patent US 8,075,669
Granted Patent B2
US 8,075,669 · App. 12/107,595 · Granted Dec 13, 2011

Composite material

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Quick Facts
Patent No.
US 8,075,669
App. No.
12/107,595
Granted
Dec 13, 2011
Kind
B2
Abstract

There is described a composite material such as venting materials and vents containing said venting materials. The vents are air- or more generally gas-permeable venting composites that are oleophobic and liquid repellent.

Claims (159)

1. A venting apparatus having an opening for venting gas from an enclosure or receptacle, said venting apparatus including a porous gas-permeable venting composite comprising:

(a) a porous polymeric structure having a structure defining a plurality of pores extending therethrough and with at least one outer surface;

(b) a coating covering at least a portion of said outer surface of the porous polymeric structure, wherein the porous polymeric structure with the coating is porous and gas-permeable;

(c) said coating comprising at least a first and a second component;

(d) said first component comprising oleophobic and hydrophobic fluorinated material; and

(e) said second component comprising a perfluoropolyether (PFPE), said PFPE comprising the following end-groups:

—(O) n —(CR 1 R 2 ) m —CR 3 R 4 R 5

wherein:

R 1 =H, F, Cl, Br or I;

R 2 =H, F, Cl, Br or I;

R 3 =H, F, Cl, Br or I;

R 4 =H, F, Cl, Br or I;

R 5 =H, F, Cl, Br, I, alkyl or aryl;

n=0 or 1; and

=0-10,

wherein the weight ratio between the first and the second component in the formed coating is within the range of 1 weight part of the first component to 0.01-100 weight parts of the second component.

2. A venting apparatus having an opening for venting gas from an enclosure or receptacle, said venting apparatus including a porous gas-permeable venting composite comprising:

(a) a porous polymeric structure having a structure defining a plurality of pores extending therethrough and with at least one outer surface;

(b) a coating covering at least a portion of said outer surface of the porous polymeric structure, wherein the porous polymeric structure with the coating is porous and gas-permeable;

(c) said coating comprising at least a first and a second component;

(d) said first component comprising oleophobic and hydrophobic fluorinated material; and

(e) said second component comprising a block copolymer, said block-copolymer comprising a PFPE backbone.

3. A venting apparatus having an opening for venting gas from an enclosure or receptacle, said venting apparatus including a porous gas-permeable venting composite comprising:

(a) a porous polymeric structure having a structure defining a plurality of pores extending therethrough and with at least one outer surface;

(b) a coating covering at least a portion of said outer surface of the porous polymeric structure, wherein the porous polymeric structure with the coating is porous and gas-permeable;

(c) said coating comprising at least a first and a second component;

(d) said first component comprising oleophobic and hydrophobic fluorinated material; and

(e) said second component comprising a perfluoropolyether (PFPE), said PFPE comprising the following end-groups:

—(O) n —(CR 1 R 2 ) m —CR 3 R 4 R 5

wherein:

R 1 =H, F, Cl, Br or I;

R 2 =H, F, Cl, Br or I;

R 3 =H, F, Cl, Br or I;

R 4 =H, F, Cl, Br or I;

R 5 =H, F, Cl, Br, I, alkyl or aryl;

n=0 or 1; and

m=0-10,

wherein the gas-permeable composite has an air flow recovery greater than 5% in the air flow recovery test after contact with a water based liquid at 25° C. and a liquid contact time of 5 sec and a waiting time of 5 min, with the liquid being composed of 3 wt. % polyvinylpyrrolidone, 3 wt. % silicone surfactant, and 94 wt. % deionised water, and the liquid having a surface tension of 23 mN/m and a viscosity of 13.7 mPa·s measured at a shear rate of 50 sec −1 .

4. A venting apparatus having an opening for venting gas from an enclosure or receptacle, said venting apparatus including a porous gas-permeable venting composite comprising:

(a) a porous polymeric structure having a structure defining a plurality of pores extending therethrough and with at least one outer surface;

(b) a coating covering at least a portion of said outer surface of the porous polymeric structure, wherein the porous polymeric structure with the coating is porous and gas-permeable;

(c) said coating comprising at least a first and a second component;

(d) said first component comprising oleophobic and hydrophobic fluorinated material; and

(e) said second component comprising a block copolymer, said block-copolymer comprising a PFPE backbone,

wherein the gas-permeable composite has an air flow recovery greater than 5% in the air flow recovery test after contact with a water based liquid at 25° C. and a liquid contact time of 5 sec and a waiting time of 5 min, with the liquid being composed of 3 wt. % polyvinylpyrrolidone, 3 wt. % silicone surfactant, and 94 wt. % deionised water, and the liquid having a surface tension of 23 mN/m and a viscosity of 13.7 mPa·s measured at a shear rate of 50 sec −1 .

5. A venting apparatus including a porous gas-permeable venting composite according to claim 3 wherein the weight ratio between the first and the second component in the formed coating is within the range of 1 weight part of the first component to 0.01-100 weight parts of the second component.

6. A venting apparatus including a porous gas-permeable venting composite according to claim 1 wherein the weight ratio between the first and the second component in the formed coating is within the range of 1 weight part of the first component to 0.5-100 weight parts of the second component.

7. A venting apparatus including a porous gas-permeable venting composite according to claim 6 wherein the weight ratio between the first and the second component in the formed coating is within the range of 1 weight part of the first component to 1.5-100 weight parts of the second component.

8. A venting apparatus including a porous gas-permeable venting composite according to claim 7 wherein the weight ratio between the first and the second component in the formed coating is within the range of 1 weight part of the first component to 2-100 weight parts of the second component.

9. A venting apparatus including a porous gas-permeable venting composite according to claim 1 or 2 , wherein the gas-permeable composite has an air flow recovery greater than 50% in the gas flow recovery test after contact with a viscous oil at 25° C. having both a viscosity of about 60 mPa·s (at a shear rate of 50 sec −1 ) and a surface tension of about 29.5 mN/m.

10. A venting apparatus including a porous gas-permeable venting composite according to claim 1 or 2 , wherein the gas-permeable composite has an oil rating of greater than 2.

11. A venting apparatus including a porous gas-permeable venting composite according to claim 10 , wherein the gas-permeable composite has an oil rating of greater than 3.

12. A venting apparatus including a porous gas-permeable venting composite according to claim 1 or 2 , wherein the ratio of total coating weight relative to the weight of the porous polymeric structure is at least 3%.

13. A venting apparatus including a porous gas-permeable venting composite according to claim 1 or 2 , wherein the coating blocks 0.01-70% of pores on the outer surface of the porous polymeric structure.

14. A venting apparatus including a porous gas-permeable venting composite according to claim 1 or 2 , wherein the first component comprises an oleophobic and hydrophobic fluorinated or perfluorinated oligomer and/or polymer.

15. A venting apparatus including a porous gas-permeable venting composite according to claim 14 , wherein the first component comprises a compound selected from the groups of fluorinated or perfluorinated esters in oligomeric or polymeric form, and tetrafluoroethylene co- or ter-polymers.

16. A venting apparatus including a porous gas-permeable venting composite according to claim 1 , wherein the second component is selected from at least one of the following and combinations thereof:

CF 3 —[(OCF(CF 3 )CF 2 ) m —(OCF 2 ) n —]OCF 3

where m+n=8 to 1000 and

m/n=20 to 1000;

CF 3 —[(OCF 2 CF 2 ) m —(OCF 2 ) n —]CF 3

where m+n=40 to 1000 and

m/n=0.5 to 2;

CF 3 CF 2 CF 2 O—(CF(CF 3 )CF 2 O) n —CF 2 CF 3

where n=10 to 1000; and

CF 3 CF 2 CF 2 O—(CF 2 CF 2 CF 2 O) n —CF 2 CF 3

where n=10 to 1000.

17. A gas-permeable composite according claim 1 , wherein the second component is selected from at least one of the following and combinations thereof:

CF 3 —[(OCF(CF 3 )CF 2 ) m —(OCF 2 ) n —]OCF 3

where m+n=8 to 45 and

m/n=20 to 1000;

CF 3 —[(OCF 2 CF 2 ) m —(OCF 2 ) n —]OCF 3

where m+n=40 to 180 and

m/n=0.5 to 2;

CF 3 CF 2 CF 2 O—(CF(CF 3 )CF 2 O) n —CF 2 CF 3

where n=10 to 60; and

CF 3 CF 2 CF 2 O—(CF 2 CF 2 CF 2 O) n —(CF 2 CF 3 .

18. A venting apparatus including a porous gas-permeable venting composite according to claim 1 , wherein the second component comprises repeat units including any of the following: CF 2 O; CF 2 CF 2 O; CF(CF 3 )O; CF 2 CF 2 CF 2 O; CF 2 CF(CF 3 )O; CF(CF 3 ) CF 2 O; C(CF 3 ) 2 O; CF 2 CF 2 CF 2 CF 2 O; C 5 F 100 or C 6 F 12 O.

19. A venting apparatus including a porous gas-permeable venting composite according to claim 1 , wherein the end-groups are selected from at least one of the following and combinations thereof:

—OCF 3 ; —OC 2 F 5 ; —OC 3 F 7 ; —OC 4 F 9 ; —OC 5 F11; —OC 6 F 13 ; —OC 7 F 15 ; —OC 8 F 17 ; —OC 9 F 19 ; —OC 10 F 21 ;

—OCF 2 H; —OC 2 F 4 H; —OC 3 F 6 H; —OC 4 F 8 H; —OC 5 F 10 H; —OC 6 F 12 H; —OC 7 F 14 H; —OC 8 F 16 H; —OC 9 F 18 H; —OC 10 F 20 H;

—OCF 2 Cl; —OC 2 F 4 Cl; —OC 3 F 6 Cl; —OC 4 F 8 Cl; —OC 5 F 10 Cl; —OC 6 F 12 Cl; —OC 7 F 14 Cl; —OC 8 F 16 Cl; —OC 9 F 18 Cl; —OC 10 F 20 Cl;

—OCF 2 Br; —OC 2 F 4 Br; —OC 3 F 6 Br; —OC 4 F 8 Br; —OC 5 F 10 Br; —OC 6 F 12 Br; —OC 7 F 14 Br; —OC 8 F 16 Br; —OC 9 F 18 Br; —OC 10 F 20 Br;

—OCF 2 I; —OC 2 F 4 I; —OC 3 F 6 I; —OC 4 F 8 I; —OC 5 F 10 I; —OC 6 F 12 I; —OC 7 F 14 I; —OC 8 F 16 I; —OC 9 F 18 I; —OC 10 F 20 I;

—OCF 1 H 2 ; —OC 2 F 3 H 2 ; —OC 3 F 5 H 2 ; —OC 4 F 7 H 2 ; —OC 5 F 9 H 2 ; —OC 8 F 11 H 2 ; —OC 7 F 13 H 2 ; —OC 8 F 15 H 2 ; —OC 9 F 17 H 2 ; —OC 10 F 19 H 2 ;

—OCFCl 2 ; —OC 2 F 3 Cl 2 , —OC 3 F 5 Cl 2 , —OC 4 F 7 Cl 2 , —OC 5 F 9 Cl 2 ; —OC 6 F 11 Cl 2 , —OC 7 F 13 Cl 2 ; —OC 8 F 15 Cl 2 ; —OC 9 F 17 Cl 2 ; —OC 10 F 19 Cl 2 ;

—OCF 1 Br 2 ; —OC 2 F 3 Br 2 ; —OC 3 F 5 Br 2 ; —OC 4 F 7 Br 2 ; —OC 5 F 9 Br 2 ; —OC 6 F 11 Br 2 ; —OC 7 F 13 Br 2 ; —OC 8 F 15 Br 2 ; —OC 9 F 17 Br 2 ; —OC 10 F 19 Br 2 ;

—OCF 112 ; —OC 2 F 312 ; —OC 3 F 512 ; —OC 4 F 712 ; —OC 5 F 912 ; —OC 6 F 11 I 2 ; —OC 7 F 13 I 2 ; —OC 8 F 15 I 2 ; —OC 9 F 17 I 2 ; —OC 10 F 19 I 2 ;

—CF 3 ; —C 2 F 5 ; —C 3 F 7 ; —C 4 F 9 ; —C 5 F11; —C 6 F 13 ; —C 7 F 15 ; —C 8 F 17 ; —C 9 F 19 ; —C 10 F 21 ;

—CF 2 H; —C 2 F 4 H; —C 3 F 6 H; —C 4 F 8 H; —C 5 F 10 H; —C 6 F 12 H; —C 7 F 14 H; —C 8 F 16 H; —C 9 F 18 H; —C 10 F 20 H;

—CF 2 Cl; —C 2 F 4 Cl; —C 3 F 6 Cl; —C 4 F 8 Cl; —C 5 F 10 Cl; —C 6 F 12 Cl; —C 7 F 14 Cl; —C 8 F 16 Cl; —C 9 F 18 Cl; —C 10 F 20 Cl;

—CF 2 Br; —C 2 F 4 Br; —C 3 F 6 Br; —C 4 F 8 Br; —C 5 F 10 Br; —C 6 F 12 Br; —C 7 F 14 Br; —C 8 F 16 Br; —C 9 F 18 Br; —C 10 F 20 Br;

—CF 2 I; —C 2 F 4 I; —C 3 F 6 I; —C 4 F 8 I; —C 5 F 10 I; —C 6 F 12 I; —C 7 F 14 I; —C 8 F 16 I; —C 9 F 18 I; —C 10 F 20 I; —CF 1 H 2 ; —C 2 F 3 H 2 ; —C 3 F 5 H 2 ; —C 4 F 7 H 2 ; —C 5 F 9 H 2 ; —C 6 F 11 H 2 ; —C 7 F 13 H 2 ; —C 8 F 15 H 2 ; —C 9 F 17 H 2 ; —C 10 F 19 H 2 ;

—CFCl 2 ; —C 2 F 3 Cl 2 ; —C 3 F 5 Cl 2 ; —C 4 F 7 Cl 2 ; —C 5 F 9 Cl 2 ; —C 6 F 11 Cl 2 ; —C 7 F 13 Cl 2 ; —C 8 F 15 Cl 2 ; —C 9 F 17 Cl 2 ; —C 10 F 19 Cl 2 ;

—CF 1 Br 2 ; —C 2 F 3 Br 2 ; —C 3 F 5 Br 2 ; —C 4 F 7 Br 2 ; —C 5 F 9 Br 2 ; —C 6 F 11 Br 2 ; —C 7 F 13 Br 2 ; —C 8 F 15 Br 2 ; —C 9 F 17 Br 2 ; —C 10 F 19 Br 2 ; and

—CF 1 I 2 ; —C 2 F 3 I 2 ; —C 3 F 5 I 2 ; —C 4 F 712 ; —C 5 F 912 ; —C 6 F 11 I 2 ; —C 7 F 13 I 2 ; —C 8 F 15 I 2 ; —C 9 F 17 I 2 ; —C 10 F 19 I 2 .

20. A venting apparatus including a porous gas-permeable venting composite according to claim 1 or 2 , wherein the porous polymeric structure is microporous comprising inorganic, organic or polymeric material.

21. A venting apparatus including a porous gas-permeable venting composite according to claim 1 or 2 , wherein the porous polymeric structure is a woven or non-woven.

22. A venting apparatus including a porous gas-permeable venting composite according to claim 1 or 2 , wherein the porous polymeric structure comprises expanded PTFE.

23. A venting apparatus including a porous gas-permeable venting composite according to claim 1 or 2 , wherein the composite is laminated to or combined with a support layer.

24. A venting apparatus including a porous gas-permeable venting composite according to claim 23 , wherein the support layer comprises a woven structure or non-woven structure.

25. A venting apparatus including a porous gas-permeable venting composite according to claim 23 , wherein the gas-permeable composite is laminated to both sides of the support layer.

26. A venting apparatus having an opening for venting gas from an enclosure or receptacle, said venting apparatus including a porous gas-permeable venting composite comprising:

(a) a porous polymeric structure having a structure defining a plurality of pores extending therethrough and with at least one outer surface;

(b) a coating covering at least a portion of said outer surface of the porous polymeric structure, wherein the porous polymeric structure with the coating is porous and gas-permeable;

(c) said coating comprising at least a first and a second component;

(d) said first component comprises an oleophobic and hydrophobic compound selected from the groups of fluorinated or perfluorinated esters in oligomeric or polymeric form, and tetrafluoroethylene co- or ter-polymers; and

(e) said second component comprising a perfluoropolyether (PFPE) selected from at least one of the following and combinations thereof:

CF 3 —[(OCF(CF 3 )CF 2 ) m —(OCF 2 ) n —]OCF 3

where m+n=8 to 1000 and

m/n=20 to 1000;

CF 3 —[(OCF 2 CF 2 ) m —(OCF 2 ) n ]OCF 3

where m+n=40 to 1000 and

m/n=0.5 to 2;

CF 3 CF 2 CF 2 O—(CF(CF 3 )CF 2 O) n —CF 2 OF 3

where n=10 to 1000; and

CF 3 CF 2 CF 2 O—(CF 2 CF 2 CF 2 O) n —CF 2 CF 3 ,

where n=10 to 1000.

27. A venting apparatus including a porous gas-permeable venting composite according to claim 26 , wherein said second component is selected from at least one of the following and combinations thereof:

CF 3 —[(OCF(CF 3 )CF 2 ) m —(OCF 2 ) n —]OCF 3

where m+n=8 to 45 and

m/n=20 to 1000;

CF 3 —[(OCF 2 CF 2 ) m —(OCF 2 ) n —]OCF 3

where m+n=40 to 180 and

m/n=0.5 to 2;

CF 3 CF 2 CF 2 O—(CF(CF 3 )CF 2 O) n —CF 2 CF 3 where n=10 to 60; and

CF 3 CF 2 CF 2 O—(CF 2 CF 2 CF 2 O) n —CF 2 CF 3 .

28. A venting apparatus having an opening for venting gas from an enclosure or receptacle, said venting apparatus comprising:

a porous gas-permeable composite venting element located within, outside or on said venting apparatus and forming a liquid-tight seal for said opening, said porous gas-permeable composite venting element comprising:

(a) a porous polymeric structure having a structure defining a plurality of pores extending therethrough and with at least one outer surface;

(b) a coating covering at least a portion of said outer surface of the porous polymeric structure, wherein the porous polymeric structure with the coating is porous and gas-permeable;

(c) said coating comprising at least a first and a second component;

(d) said first component comprising oleophobic and hydrophobic fluorinated material; and

(e) said second component comprising a perfluoropolyether (PFPE), comprising the following end-groups:

—(O) n —(CR 1 R 2 ) m —CR 3 R 4 R 5

wherein:

R 1 =H, F, Cl, Br or I;

R 2 =H, F, Cl, Br or I;

R 3 =H, F, Cl, Br or I;

R 4 =H, F, Cl, Br or

R 5 =H, F, Cl, Br, I, alkyl or aryl;

n=0 or 1; and

m=0-10.

29. A method of venting gas from an enclosure or receptacle, said method comprising:

providing a porous gas-permeable composite venting element within, outside or on a venting apparatus and forming a liquid-tight seal for an opening on said venting apparatus, said porous gas-permeable composite venting element comprising:

(a) a porous polymeric structure having a structure defining a plurality of pores extending therethrough and with at least one outer surface;

(b) a coating covering at least a portion of said outer surface of the porous polymeric structure, wherein the porous polymeric structure with the coating has pores and is gas-permeable;

(c) said coating comprising at least a first and a second component;

(d) said first component comprising oleophobic and hydrophobic fluorinated material; and

(e) said second component comprising a perfluoropolyether (PFPE), said PFPE comprising the following end-groups:

—(O) n —(CR 1 R 2 ) m —CR 3 R 4 R 5

wherein:

R 1 =H, F, Cl, Br or I;

R 2 =H, F, Cl, Br or I;

R 3 =H, F, Cl, Br or I;

R 4 =H, F, Cl, Br or I;

R 5 =H, F, Cl, Br, I, alkyl or aryl;

n=0 or 1; and

m=0-10.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 14, 2012
From: GORE ENTERPRISE HOLDINGS, INC.
To: W. L. GORE & ASSOCIATES, INC.
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