Method of building elevated water storage tanks
View Patent ↗The disclosed liquid storage tank has a concrete tower section. A steel tank shell above the tower section encompasses a tank volume that has a capacity of at least 100,000 U.S. gallons. A concrete ringbeam at the top of the tower section surrounds an internal area between the ringbeam and an access tube that extends from within the tank volume into an interior of the tower section. The ringbeam has an integral upper wall above a ring-shaped, upwardly-facing supporting face that is at least about 4″ inches wide and resists downward forces. A series of laterally adjacent concrete dome segments creates a dome that has a vaulted upper surface and essentially covers the internal area. Each of the dome segments has an outer end that sits on the supporting face of the ringbeam, and an inner end that is positioned above the outer end. Lateral sides on each segment define a segment angle, and the sum of the segment angles of the adjacent segments is less than 360 degrees. Fill sections extend between adjacent dome segments. A pourback creates a continuous surface from the top of the upper wall on the ringbeam to a raised portion of the dome segments. A steel liner covers the dome. The liner has a vaulted upper surface and is connected to the tank shell. In building the tank, precast dome segments can be temporarily supported, with the support being removed after all the segments are placed.
1. A method of building an elevated liquid storage tank with a capacity of at least 100,000 U.S. gallons of a liquid comprising:
erecting a tower section;
erecting a reinforced ringbeam at the top of the tower section, which surrounds an internal opening;
lifting wedge-shaped dome segments, each having an inner end and an outer end, and placing them side-by-side over the internal opening, with the outer end of each segment on a supporting face on the ringbeam and the inner end of the segment higher than the outer end;
erecting a tank shell above the tower section, forming a tank volume that is encompassed by the tank shell and the dome segments,
wherein the reinforced ringbeam withstands the downward force of the liquid.
2. A method as recited in claim 1 , in which a grout-type material is provided between the dome segments.
3. A method as recited in claim 1 , in which:
the dome segments are placed with an inner end of the segment supported by a temporary support; and
the temporary support is removed after the dome segments are placed.
4. A method as recited in claim 1 , in which:
the ringbeam has an integral upper wall that rises above the supporting face.
5. A method as recited in claim 1 , in which:
the ringbeam has an integral upper wall that rises above the supporting face; and
a liner is placed over the upper wall and is connected to the tank shell.
6. A method as recited in claim 1 , in which:
the ringbeam has an integral upper wall that rises above the supporting face;
a concrete pourback is poured over the outer end of the dome segments, forming a continuous surface from the top of the upper wall on the ringbeam to a raised portion of the dome segments; and
a liner is placed over the continuous surface and is connected to the tank shell.
7. A method as recited in claim 1 , in which:
the wedge-shaped dome segments are integrally cast with a steel liner segment on their upper surfaces.