Granted Patent B1

US 7,578,389 · App. 12/114,512 · Granted Aug 25, 2009

Abstract

Claims (37)

1. An optical disc mailpiece meeting U.S. Postal Service standards for automation-compatible letters when said mailpiece encloses an optical disc of a nominal diameter up to and including 120 mm and nominal thickness up to and including 1.2 mm, comprising:

a five-panel cardboard blank having a generally rectangular central panel delineated from a left panel, an upper panel, a right panel and a front panel by respective left, right, upper and lower foldlines;

said left panel having a generally upwardly extending, crescent-shaped cutout;

said blank forming an optical disc mailpiece when the left, right, upper, and front panels are folded under the central panel along the respective foldlines in that order; and

wherein said panels and said cutout in the left panel are shaped and dimensioned such that when the left panel is folded under the central panel, the cutout in the left panel accepts a left portion of the optical disc and the disc is spaced from the left foldline by a substantially greater distance than from the other three foldlines;

wherein the disc is secured within the mailpiece by the cutout in the left panel and by the right, upper and lower foldlines when the right panel is folded under the central panel and over the disc and the left panel, the upper panel is folded under the central panel and over the folded right panel, and the front panel is folded under the central panels and over the upper panel; and

at least one wafer seal securing the front panel to the central panel to the central panel after the panels are folded;

wherein the mailpiece is compatible with United States Postal Service Quick Service Guide 201 effective Mar. 13, 2008 for Automated Letters.

2. An optical disc mailpiece as in claim 1 in which the aspect ratio of the mailpiece is in the range of 4.5-5.5 to 6.7-7.5.

3. An optical disc mailpiece as in claim 1 in which the aspect ratio of the mailpiece is 5 to 7.

4. An optical disc mailpiece as in claim 1 in which the central panel is nominally a 5×7 inches rectangle.

5. An optical disc mailpiece as in claim 1 in which the cardboard blank is 10-point cardboard.

6. An optical disc mailpiece as in claim 1 in which both sides of the blank are printable surfaces for carrying graphics and/or labels.

7. An optical disc mailpiece as in claim 1 in which each of the upper, front, and central panels is generally rectangular.

8. An optical disc mailpiece as in claim 1 in which the left and right panels are non-rectangular.

9. An optical disc mailpiece as in claim 1 in which each of the left and right panels tapers with distance from the foldline delineating the respective one of the left and right panels from the central panel.

10. An optical disc mailpiece as in claim 1 in which the right panel covers the cutout when folded over the left panel.

11. An optical disc mailpiece as in claim 1 which the distance between the upper and lower foldlines exceeds 120 mm by less than 10 mm, thereby matching an optical disc having a nominal diameter of 120 mm.

12. An optical disc mailpiece as in claim 1 in which the folded mailpiece containing the disc is no more than ¼ inch thick, and is 7 inches long and 5 inches high, and wherein the disc inside the folded mailpiece is less than ¼ inch from each of the upper, lower and right foldlines but more than 1 inch from the left foldline.

13. An optical disc mailpiece comprising:

a unitary five-panel cardboard blank having a generally rectangular central panel, a left panel, a right panel, an upper panel and a front panel, with foldlines between the central panel and each of the other four panels;

said left panel having a cutout shaped to accept a peripheral portion of an optical disc;

said blank forming an optical disc mailpiece when the left panel is folded under the central panel and a disc is inserted into said cutout, said right panel is folded under the central panel and over the disc and the left panel, said upper panel is folded under the central panel and over the right panel, and said front panel is folded under the central panel and over the upper panel, said left, right, upper, and front panels being folded along said foldlines; and

wherein said panels and said cutout in the left panel are shaped and dimensioned such that after said folding and insertion of the disc, the disc is offset to the right over said central panel, with a left edge of the disc being spaced from the left side of the mailpiece and with a right edge of the disc adjacent the right side of the mailpiece; and

wherein the disc is secured within the folded mailpiece against left-right movement by the cutout and the right foldline, and is secured against up-down movement by the upper and lower foldlines; and

at least one wafer seal securing the front panel to the central panel after the panels are folded;

wherein the folded mailpiece with an optical disc therein is less than one quarter inch thick, between 5 and 11½ inches long, and between 3½ and 6⅛ inches high.

14. An optical disc mailpiece as in claim 13 in which the folded mailpiece is 7 inches long and 5 inches high.

15. An optical disc mailpiece as in claim 13 in which the left and right panels are tapered.

16. An optical disc mailpiece as in claim 13 in which the panels have rounded free corners.

17. A method of mailing an optical disc comprising:

folding a left panel of a unitary five-panel cardboard blank under a generally rectangular central panel, with an optical disc inserted partly into a cutout of the left panel such that the disc is offset by more than 1 inch from the left side of the central panel but less than ½ inch from each of the other three sides of the central panel, folding a right panel of the blank under the central panel and over the disc and the left panel, folding an upper panel of the blank under the central panel and over the right panel, and folding a front panel of the blank under the central panel and over the upper panel, and securing at least one free end of the front panel in its folded position by an adhesive element;

labeling the folded mailpiece with address information and providing postage thereon; and

submitting the mailpiece to automated letter processing in the United States Postal Service complying with standards thereof for such processing.

18. A method as in claim 17 including dimensioning said panels to form a folded mailpiece that is 7 inches long and 5 inches high and no more than ¼ inch thick with a disc therein.

19. A method as in claim 18 including dimensioning the panels relative to a circular disc such that the disc in the folded mailpiece is more than 1 inch from the left side of the mailpiece and less than ¼ inch from the other three sides.

20. A method as in claim 17 comprising using a wafer seal to provide said adhesive element.

Assignments (14)