IP Library Granted Patent US 7,689,314
Granted Patent B2
US 7,689,314 · App. 12/114,806 · Granted Mar 30, 2010

Volume element printing system with an object insertion device

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Quick Facts
Patent No.
US 7,689,314
App. No.
12/114,806
Granted
Mar 30, 2010
Kind
B2
Abstract

The invention provides for a volume element (voxel) printing system for printing a three-dimensional object. The system includes a first printhead group having a plurality of first printheads configured to print a first voxel layer on a substrate, and at least one second printhead group having a plurality of second printheads downstream from the first group. The second group is configured to print a subsequent voxel layer on at least part of the first layer. The system also includes an object insertion device configured to insert objects into voids in the voxel layers, and a conveyor to operatively convey the substrate past the printhead groups. Also included is a control system to control and monitor the printhead groups, the object insertion device and the conveyor.

Claims (11)

1. A volume element (voxel) printing system for printing a three-dimensional object, the system comprising:

a first printhead group having a plurality of first printheads configured to print a first voxel layer on a substrate;

at least one second printhead group having a plurality of second printheads downstream from the first group, the second group configured to print a subsequent voxel layer on at least part of the first layer;

an object insertion device configured to insert an object into a cavity defined by the voxel layers;

a conveyor to operatively convey the substrate past the printhead groups; and

a control system to control and monitor the printhead groups, the object insertion device and the conveyor.

2. The printing system of claim 1 , wherein the printhead groups are configured not to print on predetermined parts of a preceding layer to define the cavity for receiving the object from the object insertion device.

3. The printing system of claim 1 , wherein each printhead includes a plurality of micro-electromechanical nozzle arrangements configured to operatively eject a voxel therefrom, said voxel selected from the group consisting of a polymer, a metal, a metal alloy, a wax, an evaporative drying material, and a compound.

4. The printing system of claim 1 , wherein the printhead groups are configured to print simultaneously such that a plurality of different layers are simultaneously printed as the substrate is conveyed past the printheads.

5. The printing system of claim 1 , wherein the printheads extend transversely across the conveyor relative to a conveying direction.

6. The printing system of claim 1 , having at least one curing assembly interspersed between the printheads to perform a curing process, said curing process selected from the group consisting of evaporative drying, freezing of voxels, ultra violet curing, printing of reagents, printing of catalysts, and printing of polymerization initiators.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Aug 26, 2021
From: HSBC BANK USA, NATIONAL ASSOCIATION
To: 3D SYSTEMS, INC.
Reel/Frame 057651/0374 →
SECURITY INTEREST Recorded Feb 27, 2019
From: 3D SYSTEMS, INC.
To: HSBC BANK USA, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 048456/0017 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 13, 2013
From: SILVERBROOK RESEARCH PTY LTD
To: 3D SYSTEMS, INC.
Reel/Frame 030404/0275 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 4, 2008
From: SILVERBROOK, KIA
To: SILVERBROOK RESEARCH PTY LTD
Reel/Frame 020896/0525 →