Drill bit gauge pad control
The present specification describes a drill bit for drilling a cavity. The drill bit may include a chassis, a plurality of gauge pad sets, and at least one gauge pad structure. The chassis may be configured to rotate about an axis. The plurality of gauge pad sets may each include at least one gauge pad. The at least one gauge pad structure may moveably couple at least one of the gauge pads of at least one of the plurality of gauge pad sets with the chassis.
1. A drill bit for drilling a cavity, wherein the drill bit comprises:
a chassis configured to rotate about an axis;
a plurality of gauge pad sets each gauge pad set comprising at least one gauge pad;
a plurality of gauge pad structures moveably coupling a plurality of the gauge pads with the chassis, wherein the plurality of gauge pad structures moveably coupling a plurality of the gauge pads with the chassis comprises at least one of the gauge pads of at least one of the plurality of gauge pad sets being coupled with at least one of the gauge pads of at least one other of the plurality of gauge pad sets; and
a control system configured to control the a position of two or more of the plurality of gauge pads, wherein the control system controls the position of the two or more of the plurality of the gauge pads to define a gauge pad profile and wherein:
the drill bit comprises a plurality of cutters and the cutters define a cutting diameter of the drill bit;
the control system controls at least two of the plurality of gauge pads to define a variable gauge diameter between a first diameter and a second diameter; and
the first diameter is about 1 millimeter less than the cutting diameter and the second diameter is about 1 millimeter greater than the cutting diameter.
2. The drill bit for drilling a cavity of claim 1 , wherein each gauge pad set comprising at least one gauge pad comprises each gauge pad set comprising a plurality of gauge pads.
3. The drill bit for drilling a cavity of claim 1 , wherein:
each gauge pad set comprising at least one gauge pad comprises each gauge pad set comprising a plurality of gauge pads; and
each plurality of gauge pads comprises a substantially linear arrangement of gauge pads along a length of a side of the drill bit.
4. The drill bit for drilling a cavity of claim 1 , wherein the plurality of gauge pad structures moveably coupling a plurality of the gauge pads with the chassis comprises at least one of the gauge pads of at least one of the plurality of gauge pad sets being movable in a radial direction relative to the axis.
5. The drill bit for drilling a cavity of claim 1 , wherein the drill bit further comprises at least one gauge pad rigidly coupled with the chassis.
6. The drill bit for drilling a cavity of claim 1 , wherein the gauge pad structure comprises a selection from a group consisting of:
a hydraulic piston;
a spring;
a magnetorheological fluid piston;
an electrorheological fluid piston;
an electroactive polymer piston;
a mechanical actuator; and
an electric actuator.