IP Library Granted Patent US 7,858,731
Granted Patent B2
US 7,858,731 · App. 12/129,310 · Granted Dec 28, 2010

Polyester resins and polyester containers having reduced frictional properties

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 7,858,731
App. No.
12/129,310
Granted
Dec 28, 2010
Kind
B2
Abstract

The invention embraces polyester resins and containers that include surface-modified talc. The invention also embraces a method for the late introduction of surface-modified talc via a reactive carrier to achieve a polyester resin that is capable of being formed into low-haze, high-clarity bottles possessing reduced coefficient of friction.

Claims (46)

1. A polyester bottle resin, comprising polyethylene terephthalate and less than about 200 ppm of surface-modified talc having an average particle size of less than about ten microns.

2. A polyester bottle resin according to claim 1 , comprising less than about 100 ppm of surface-modified talc.

3. A polyester bottle resin according to claim 2 , comprising more than about 20 ppm of surface-modified talc.

4. A polyester bottle resin according to claim 1 , comprising between about 40 and 100 ppm of surface-modified talc.

5. A polyester bottle resin according to claim 1 , wherein the surface-modified talc comprises talc treated with an organosilane coupling agent.

6. A polyester bottle resin according to claim 5 , comprising between about 40 and 100 ppm of surface-modified talc.

7. A polyester bottle resin according to claim 1 , wherein the surface-modified talc comprises talc treated with an aminosilane coupling agent.

8. A polyester bottle resin according to claim 1 , comprising a polyol having a molecular weight of between about 300 and 10,000 g/mol, wherein the polyol (i) is the delivery vehicle for the introduction of the surface-modified talc into the polyethylene terephthalate and (ii) is present in the polyester resin in an amount less than about one weight percent.

9. A polyester bottle resin according to claim 8 , wherein the polyol is present in the polyester resin in an amount less than about 500 ppm.

10. A polyester bottle resin according to claim 1 , comprising polyethylene glycol having a molecular weight of less than about 10,000 g/mol, wherein the polyethylene glycol (i) is a reactive carrier that introduces the surface-modified talc into the polyethylene terephthalate and (ii) is present in the polyester resin in an amount less than about 0.1 weight percent.

11. A polyester bottle resin, comprising polyethylene terephthalate and less than about 200 ppm of surface-modified talc having an average particle size of less than about two microns.

12. A polyester bottle resin according to claim 11 , comprising less than about 100 ppm of surface-modified talc.

13. A polyester bottle resin according to claim 12 , comprising more than about 20 ppm of surface-modified talc.

14. A polyester bottle resin according to claim 11 , comprising between about 40 and 100 ppm of surface-modified talc.

15. A polyester bottle resin according to claim 11 , wherein the surface-modified talc comprises talc treated with an organosilane coupling agent.

16. A polyester bottle resin according to claim 15 , comprising between about 40 and 150 ppm of surface-modified talc treated with an organosilane coupling agent.

17. A polyester bottle resin according to claim 16 , wherein the surface-modified talc comprises talc treated with an aminosilane coupling agent at a loading of between about 0.5 and one weight percent.

18. A polyester bottle resin according to claim 15 , comprising between about 60 and 100 ppm of surface-modified talc treated with an organosilane coupling agent.

19. A polyester bottle resin according to claim 11 , comprising polyethylene glycol having a molecular weight of less than about 10,000 g/mol, wherein the polyethylene glycol (i) is a reactive carrier that introduces the surface-modified talc into the polyethylene terephthalate and (ii) is present in the polyester resin in an amount less than about 500 ppm.

20. A polyester container, comprising:

polyethylene terephthalate polymers; and

surface-modified talc having an average particle size of less than about ten microns, the surface-modified talc being present in said polyester container in an amount less than about 200 ppm.

21. A polyester container according to claim 20 , wherein the surface-modified talc has an average particle size of less than about two microns.

22. A polyester container according to claim 20 , wherein the surface-modified talc is present in said polyester container in an amount between about 40 and 150 ppm.

23. A polyester container according to claim 20 , wherein the surface-modified talc is present in said polyester container in an amount between about 60 and 100 ppm.

24. A polyester container according to claim 20 , wherein the surface-modified talc is treated with an organosilane coupling agent.

25. A polyester container according to claim 20 , wherein, as compared with an otherwise identical container without talc, said polyester container possesses reduced coefficient of friction and comparable sidewall haze.

26. A polyester container according to claim 20 , wherein, as compared with an otherwise identical container without talc, said polyester container possesses reduced coefficient of friction of about 90 percent.

27. A polyester container according to claim 20 , wherein said polyester container is a straight-walled two-liter soft drink bottle.

28. A polyester container, comprising:

polyethylene terephthalate polymers; and

less than about 200 ppm of surface-modified talc having an average particle size of less than about ten microns;

wherein said polyester container possesses reduced coefficient of friction as compared with an otherwise identical talc-free container.

29. A polyester container according to claim 28 , wherein the surface-modified talc has an average particle size of less than about two microns.

30. A polyester container according to claim 29 , wherein the surface-modified talc is present in said polyester container in an amount less than 150 ppm.

31. A polyester container according to claim 28 , wherein the surface-modified talc is present in said polyester container in an amount less than 100 ppm.

32. A polyester container according to claim 31 , wherein the surface-modified talc is present in said polyester container in an amount more than 20 ppm.

33. A polyester container according to claim 28 , wherein the surface-modified talc is treated with an organosilane coupling agent.

34. A polyester bottle, comprising:

polyethylene terephthalate polymers; and

talc treated with a organosilane coupling agent, the talc being present in said polyester bottle in an amount between about 40 and 150 ppm;

wherein, as compared with an otherwise identical polyester bottle without talc, said polyester bottle possesses reduced coefficient of friction; and

wherein, as compared with an otherwise identical polyester bottle that includes talc without surface modification, said polyester bottle possesses reduced sidewall haze.

35. A polyester bottle according to claim 34 , wherein the organosilane-treated talc has an average particle size of less than about ten microns.

36. A polyester bottle according to claim 34 , wherein the organosilane-treated talc has an average particle size of less than about two microns.

37. A polyester bottle according to claim 34 , wherein, as compared with an otherwise identical talc-free bottle, said polyester bottle possesses a 90-percent reduction in coefficient of friction.

Assignments (6)
MERGER Recorded Oct 24, 2012
From: WELLMAN, INC.
To: DAK AMERICAS MISSISSIPPI INC.
Reel/Frame 029181/0180 →
RELEASE OF SECURITY INTEREST Recorded Nov 11, 2009
From: THE CIT GROUP/BUSINESS CREDIT, INC.
To: WELLMAN, INC.
Reel/Frame 023498/0489 →
SECURITY AGREEMENT Recorded Feb 10, 2009
From: WELLMAN, INC.
To: WILMINGTON TRUST COMPANY
Reel/Frame 022235/0117 →
SECURITY AGREEMENT Recorded Feb 2, 2009
From: WELLMAN, INC.
To: CIT GROUP/BUSINESS CREDIT, INC., THE
Reel/Frame 022191/0845 →
SECURITY AGREEMENT Recorded Jan 31, 2009
From: WELLMAN, INC.
To: WILMINGTON TRUST COMPANY
Reel/Frame 022177/0432 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 29, 2008
From: MOORE, TONY CLIFFORD; GRIFFITH, SHARON SUE; NICHOLS, CARL STEVEN; SCHIAVONE, ROBERT JOSEPH; EDWARDS, WALTER LEE
To: WELLMAN, INC.
Reel/Frame 021305/0126 →