IP Library Granted Patent US 8,183,168
Granted Patent B2
US 8,183,168 · App. 12/138,062 · Granted May 22, 2012

Process for producing electrode-formed glass substrate

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Quick Facts
Patent No.
US 8,183,168
App. No.
12/138,062
Granted
May 22, 2012
Kind
B2
Abstract

A lead-free glass for covering electrodes including, as represented by mass % based on the following oxides, from 30 to 50% of B 2 O 3 , from 21 to 25% of SiO 2 , from 10 to 35% of ZnO, from 7 to 14% in total of K 2 O and either one or both of Li 2 O and Na 2 O, from 0 to 10% of Al 2 O 3 , and from 0 to 10% of ZrO 2 , wherein when it contains at least one component selected from the group consisting of MgO, CaO, SrO and BaO, the total of their contents is at most 5%, and when the molar fractions of Li 2 O, Na 2 O and K 2 O are represented by l, n and k, respectively, l is at most 0.025, and l+n+k is from 0.07 to 0.17.

Claims (36)

1. A glass ceramic composition, comprising

a fired mixture of a powder of a lead-free glass and a powder of titanium oxide, wherein

the lead-free glass comprises, as represented by mass % based on the following oxides and relative to the total mass of the lead-free glass,

from 30 to 50% of B 2 O 3 ,

from 21 to 25% of SiO 2 ,

from 10 to 23% of ZnO,

from 9 to 19% in total of K 2 O and at least one of Li 2 O and Na 2 O,

from 0 to 10% of Al 2 O 3 , and

from 0 to 5% of ZrO 2 and optionally at least one component selected from the group consisting of MgO, CaO, SrO and BaO, the total content thereof is at most 5%, with the molar fractions of Li 2 O, Na 2 O and K 2 O represented by l, n and k, respectively, l is at most 0.025, and l+n+k is from 0.08 to 0.17,

the powder of lead-free glass is present in the fired mixture in an amount of from 90 to 99.9 mass %, relative to the total mass of the fired mixture,

the powder of titanium oxide is present in the fired mixture in an amount of from 0.1 to 10 mass %, relative to the total mass of the fired mixture, and

the lead-free glass has a calculated strength index value of at least 1.7.

2. The glass ceramic composition according to claim 1 , which is the form of particles having an average particle diameter of at least 0.5 μm.

3. The glass ceramic composition according to claim 1 , which is the form of particles having an average particle diameter of from 0.5 to 20 μm.

4. The glass ceramic composition according to claim 1 , having a Ts of from 500 to 630° C.

5. The glass ceramic composition according to claim 1 , which comprises, as represented by mass % based on the following oxides and relative to the total mass of the lead-free glass,

from 35 to 50% of B 2 O 3 ,

from 21.5 to 24% of SiO 2 , and

from 12 to less than 20% of ZnO.

6. The glass ceramic composition according to claim 1 , which comprises, as represented by mass % based on the following oxides and relative to the total mass of the lead-free glass,

from 35 to 45% of B 2 O 3 ,

from 21.5 to 23% of SiO 2 , and

from 12 to less than 15% of ZnO.

7. The glass ceramic composition according to claim 1 , wherein the total content of B 2 O 3 , SiO 2 , and Al 2 O 3 is at least 55%, relative to the total mass of the lead-free glass.

8. The glass ceramic composition according to claim 1 , which comprises from 9 to 19 mass % in total of K 2 O and Li 2 O, relative to the total mass of the lead-free glass.

9. The glass ceramic composition according to claim 1 , wherein the total content of B 2 O 3 and SiO 2 is at least 68 mass %, relative to the total mass of the lead-free glass.

10. The glass ceramic composition according to claim 1 , wherein Na 2 O is present with K 2 O and is present in an amount of from 2 to 5 mass %, relative to the total mass of the lead-free glass.

11. The glass ceramic composition according to claim 1 , wherein the lead free glass comprises at most 10 mass % in total of K 2 O and at least one of Li 2 O and Na 2 O, relative to the total mass of the lead-free glass, and l+n+k is from 0.08 to 0.105.

12. The glass ceramic composition according to claim 1 , wherein Al 2 O 3 is present in the lead-free glass in an amount of from 1.4 to 8 mass %, relative to the total mass of the lead-free glass.

13. The glass ceramic composition according to claim 1 , wherein the lead-free glass further comprises CuO in an amount of at most 1.5 mass %, relative to the total mass of the lead-free glass, or

the lead-free glass further comprises CuO, CeO 2 , and CoO and the total content thereof is at most 3 mass %, relative to the total mass of the lead-free glass.

14. A process, comprising forming electrodes on a glass substrate and covering the electrodes with glass, wherein the electrodes are covered with a lead-free glass according to claim 1 .

15. The process according to claim 14 , wherein the lead-free glass has a B 2 O 3 content of at least 43%, a ZnO content of at most 23%, an Li 2 O content of from 0 to 0.5%, an Na 2 O content of from 2 to 5%, a K 2 O content of from 4 to 10%, a total content of Li 2 O, Na 2 O and K 2 O of at most 12%, and an Al 2 O 3 content of from 0 to 5%, and l+n+k is at most 0.11.

16. The process according to claim 14 , wherein the lead-free glass has a total content of B 2 O 3 and SiO 2 of at least 68%.

17. The process according to claim 14 , wherein the lead-free glass does not contain Li 2 O.

18. A process comprising forming electrodes on a glass substrate, firing the glass ceramic composition as defined in claim 1 to form fired glass, and covering the electrodes with the fired glass.

Assignments (3)
CHANGE OF NAME Recorded Aug 7, 2018
From: ASAHI GLASS COMPANY, LIMITED
To: AGC INC.
Reel/Frame 046730/0786 →
CORPORATE ADDRESS CHANGE Recorded Nov 9, 2011
From: ASAHI GLASS COMPANY, LIMITED
To: ASAHI GLASS COMPANY, LIMITED
Reel/Frame 027197/0541 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 13, 2008
From: FUJIMINE, SATOSHI; ONODA, HITOSHI; IMAKITA, KENJI; OSAKI, YASUKO; YAMAMOTO, HIROYUKI
To: ASAHI GLASS COMPANY, LIMITED
Reel/Frame 021090/0501 →