Electronically controlled journal loading system
View Patent ↗An electronically controlled journal loading system 20 for controlling and adjusting the amplitude of the load applied to a journal assembly 19 of a pulverizing mill 10. The journal loading system 20 includes a servomotor 44, resolver 134, vertical gearbox 42, coil spring assembly 40, controller 46 and a user interface 48. The journal loading system 20 provides electronic control and adjustment of the force applied to the journal assembly 19 to thereby increase or decrease the load that a grinding roll 18 imposes on the material being pulverized. In the mode of operation of the servo journal loading system 20, a desired load set point is selected via the user/operator interface 48. The servomotor 44 rotates a preload stud (or servo screw) 50 within the coiled spring assembly 40 in the appropriate direction via the gearbox 42. As the preload stud 50 turns, a bronze nut 100 and bushing 94 move axially along the stud to compress or decompress the spring 86. Based upon the linear movement of the preload stud 50 and the precalculated spring force of the spring 86, the load applied to the journal assembly 19 is displayed on the operator interface 48. Once the journal loading level is achieved the servomotor 44 can be turned off since the spring assembly 40 maintains the selected loading to the journal assembly 19.
1. A mill for pulverizing a material, the mill comprising:
a grinding table rotatably mounted on a shaft;
a grinding roll rotatable via a journal assembly, the journal assembly being supported so as to be pivotable and move the grinding roll into and out of engagement with the material disposed on the grinding table; and
a journal loading system in communication with the journal assembly to apply a spring force to the grinding roll, the journal loading system including:
a spring having a first end in communication with the journal assembly that applies the spring force thereto;
a preload stud in communication with the spring that changes the spring force of the spring in response to rotation of the preload stud; and
a motor in communication with the preload stud that rotates the preload stud in response to a control signal indicative of the desired spring force.
2. The mill of claim 1 further comprising a spring adjustment nut assembly threadably engaging the preload stud, wherein the spring nut assembly engages the spring and translates along the preload stud to change the spring load in response to the rotation of the preload stud.
3. The mill of claim 1 further comprising a resolver that provides a signal indication of the angular position of the preload stud.
4. The mill of claim 1 further comprising a sensor indicative of the position of the spring adjustment nut assembly.
5. The mill of claim 1 further comprising a controller that determines a parameter indicative of the spring force.
6. The mill of claim 1 further comprising a user interface to enable a user to select the desired spring force.
7. The mill of claim 1 further comprising a controller that provides the control signal in response to a user input.
8. The mill of claim 1 further comprising a sensor that provides a signal indicative of a desired minimum and/or maximum position of the spring adjustment nut assembly.
9. A journal loading system for a pulverizing mill, the journal loading system comprising:
a spring extending in an axial direction having a first end in communication with a journal assembly that applies a spring force thereto;
a preload stud that changes its length in the axial direction in response to rotation of a portion of the preload stud, the preload stud being in communication with the spring thereby changing the spring force of the spring on the journal assembly; and
a motor in communication with the preload stud that screws in or out a portion of the preload stud changing its length in the axial direction in response to a control signal indicative of the desired spring force.
10. The journal loading system of claim 9 further comprising a spring adjustment nut assembly threadably engaging the preload stud, wherein the spring nut assembly engages the spring and translates along the preload stud to change the spring load in response to the rotation of the preload stud.
11. The journal loading system of claim 9 further comprising a thrust bearing and a tapered bearing rotatably supporting a portion of the preload stud.
12. The journal loading system of claim 9 further comprising a vertical gearbox engaging one end of the preload and the motor to rotate the preload stud in response to the operation of the motor.
13. The journal loading system of claim 9 further comprising a resolver that provides a signal indication of the angular position of the preload stud.
14. The journal loading system of claim 9 further comprising a position sensor indicative of the position of the spring adjustment nut assembly.
15. The journal loading system of claim 9 , wherein the motor includes a servomotor that provides a signal indicative of the rotational position of a drive shaft of the motor.
16. The journal loading system of claim 9 further comprising a controller that determines a parameter indicative of the spring force.
17. The journal loading system of claim 9 further comprising a user interface to enable a user to select the desired spring force.
18. The journal loading system of claim 9 further comprising a controller that provides the control signal in response to a user input.
19. The journal loading system of claim 9 further comprising a sensor that provides a signal indicative of a desired minimum and/or maximum position of the spring adjustment nut assembly.
20. A method of pulverizing a material, the method comprising:
applying a spring force in an axial direction via a journal loading system to move a grinding roll via a journal assembly in and out of engagement with a grinding table;
screwing a portion of the preload stud into or out of the preload stud causing the preload stud to increase or decrease its length in an axial direction to engage a spring that provides the spring force, wherein a motor rotates the portion of the preload stud in response to a control signal indicative of the desired spring force.