IP Library Patent Application 12139135
Patent Application
App. No. 12/139,135

HYDROGENATION OF MULTI-BROMINATED ALKANES

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Patent No.
US None
App. No.
12/139,135
Abstract

Methods and systems for the hydrogenation of multi-brominated alkanes are provided herein. An embodiment of the present invention comprises a method, the method comprising: reacting at least hydrogen and multi-brominated alkanes in the presence of a catalyst to form a hydrogenated stream comprising brominated alkanes having fewer bromine substituents than the multi-brominated alkanes reacted with the hydrogen. Embodiments of the method further may comprise forming brominated alkanes. Embodiments of the method further may comprising forming product hydrocarbons from brominated alkanes.

Claims (71)

1 . A method comprising:

reacting at least hydrogen and multi-brominated alkanes in the presence of a catalyst to form a hydrogenated stream comprising brominated alkanes having fewer bromine substituents than the multi-brominated alkanes reacted with the hydrogen.

2 . The method of claim 1 , wherein the multi-brominated alkanes comprise di-brominated methane, and wherein the brominated alkanes having fewer bromine substituents comprise mono-brominated methane.

3 . The method of claim 1 , wherein the catalyst comprises a catalyst capable of forming multiple thermally reversible complexes with bromine.

4 . The method of claim 1 , wherein the catalyst comprises a catalyst selected from the group consisting of iron oxide deposited on a support and platinum dispersed on a support.

5 . A method comprising:

forming bromination products comprising brominated alkanes from bromination reactants comprising alkanes and bromine, wherein the brominated alkanes comprise mono-brominated alkanes and multi-brominated alkanes;

forming hydrogenation products comprising additional mono-brominated alkanes from hydrogenation reactants comprising hydrogen and at least a portion of the multi-brominated alkanes formed from the bromination reactants; and

forming synthesis products comprising hydrocarbons from synthesis reactants comprising reactant mono-brominated bromines, wherein the reactant mono-brominated bromines comprise at least a portion of the mono-brominated alkanes formed from the bromination reactants and at least a portion of the additional mono-brominated alkanes formed from the hydrogenation reactants.

6 . The method of claim 5 , wherein the multi-brominated alkanes present in the brominated alkanes comprise di-brominated methane.

7 . The method of claim 5 , wherein forming the bromination products comprises reacting at least the alkanes and the bromine in the presence of a catalyst.

8 . The method of claim 5 , wherein forming the hydrogenation products comprises reacting at least the hydrogen and the portion of the multi-brominated alkanes in the presence of a catalyst.

9 . The method of claim 8 , wherein the catalyst comprises a catalyst capable of forming multiple thermally reversible complexes with bromine.

10 . The method of claim 8 , wherein the catalyst comprises a catalyst selected from the group consisting of iron oxide deposited on a support and platinum dispersed on a support.

11 . The method of claim 5 , comprising reacting at least alkanes and steam to form produced hydrogen, wherein the hydrogen present in the hydrogenation reactants comprises the produced hydrogen.

12 . The method of claim 5 , comprising electrolyzing hydrogen bromide to form produced hydrogen, wherein the hydrogen present in the hydrogenation reactants comprises the produced hydrogen.

13 . The method of claim 5 , comprising electrolyzing a metal bromide salt to form produced hydrogen, wherein the hydrogen present in the hydrogenation reactants comprises the produced hydrogen.

14 . The method of claim 5 , wherein forming the synthesis products comprises reacting at least the reactant mono-brominated alkanes in the presence of a catalyst.

15 . The method of claim 14 , wherein the catalyst comprises a synthetic crystalline aluminosilicate oxide framework.

16 . The method of claim 5 , comprising recovering a liquid product stream comprising C5+ hydrocarbons, wherein the C5+ hydrocarbons are present in the hydrocarbons formed in the step of forming synthesis products.

17 . The method of claim 5 , comprising recovering a liquid product stream comprising olefins, wherein the olefins are present in the hydrocarbons formed in the step of forming synthesis products.

18 . The method of claim 5 , comprising:

separating hydrogen bromide from at least a portion of the hydrocarbons present in the synthesis products by dissolving the hydrogen bromide in water;

neutralizing at least a portion of the hydrogen bromide to form a metal bromide salt; and

oxidizing at least a portion of the metal bromide salt to form oxidation products comprising recovered bromine; and

recycling the recovered bromine formed in the oxidizing step, wherein the recovered bromide is used in forming additional brominated alkanes.

19 . The method of claim 18 , comprising:

electrolyzing another portion of the hydrogen bromide to form electrolysis products comprising produced hydrogen and additional recovered bromine,

recycling the produced hydrogen, and

recycling the additional recovered bromine.

20 . The method of claim 18 , comprising:

electrolyzing another portion of the metal bromide salt to form electrolysis products comprising produced hydrogen and additional recovered bromine,

recycling the produced hydrogen, and

recycling the additional recovered bromine.

21 . The method of claim 5 , comprising separating hydrogen bromide from at least a portion of the hydrocarbons present in the synthesis products, the separating comprising reacting the hydrogen bromide with a metal oxide to form a metal bromide;

oxidizing the metal bromide to form oxidation products comprising the metal oxide and recovered bromine; and

recycling the recovered bromine formed in the oxidizing step, wherein the recovered bromine is used in forming additional brominated alkanes.

22 . The method of claim 21 , comprising:

prior to the step of separating the hydrogen bromide, separating the synthesis products into a first synthesis product stream and a second synthesis product stream, wherein the first synthesis product stream comprises the portion of the hydrocarbons reacted with the metal oxide;

separating additional hydrogen bromide from the hydrocarbons present in the second synthesis product stream; and

electrolyzing at least a portion of the additional hydrogen bromide to form electrolysis products comprising produced hydrogen and additional recovered bromine;

recycling the produced hydrogen; and

recycling the recovered bromine.

23 . The method of claim 21 , comprising:

prior to the step of separating the hydrogen bromide, separating the synthesis products into a first synthesis product stream and a second synthesis product stream, wherein the first synthesis product stream comprises the portion of the hydrocarbons reacted with the metal oxide;

separating additional hydrogen bromide from the hydrocarbons present in the second synthesis product stream;

neutralizing the additional hydrogen bromide to form neutralization products comprising a metal bromide salt;

electrolyzing at least a portion of the additional metal bromide salt to form electrolysis products comprising produced hydrogen and additional recovered bromine;

recycling the produced hydrogen; and

recycling the additional recovered bromine.

24 . The method of claim 5 , comprising:

introducing the synthesis products into a product recovery unit, wherein the synthesis products further comprise hydrogen bromide and unreacted methane;

removing a liquid product stream comprising product hydrocarbons from the product recovery unit;

removing a stream comprising the hydrogen bromide and the unreacted methane from the product recovery unit;

electrolyzing at least a portion of the hydrogen bromide to form electrolysis products comprising recovered bromine and produced hydrogen;

recycling the recovered bromine; and

recycling at least a portion of the produced hydrogen.

25 . The method of claim 5 , comprising: operating at least one electrolysis cell used in the electrolyzing step in an air-depolarized mode, such that the electrolysis products further comprise water.

26 . The method of claim 5 , comprising separating the bromination products into a bypass stream and a hydrogenation feed stream comprising the hydrogenation reactants.

27 . The method of claim 26 , wherein the separating step comprises cooling the bromination products.

28 . The method of claim 27 , comprising:

heating the bypass stream; and

heating the hydrogenation feed stream.

29 . A system comprising:

a bromination reactor configured to form bromination products comprising brominated alkanes from bromination reactants comprising alkanes and bromine, wherein the brominated alkanes comprise mono-brominated alkanes and multi-brominated alkanes;

a hydrogenation reactor in fluid communication with the bromination reactor and configured to form hydrogenation products comprising additional mono-brominated alkanes from hydrogenation reactants comprising hydrogen and at least a portion of the multi-brominated alkanes from the bromination reactor; and

a synthesis reactor in fluid communication with the hydrogenation reactor and configured to form synthesis products comprising hydrocarbons from synthesis reactants comprising reactant mono-brominated bromines, wherein the reactant mono-brominated bromines comprise at least a portion of the mono-brominated alkanes from the bromination reactor and at least a portion of the additional mono-brominated alkanes from the hydrogenation reactor.

30 . The method of claim 5 , wherein the alkanes are sourced from natural gas, coal-bed methane, regasified liquefied natural gas, gas derived from gas hydrates and/or chlathrates, gas derived from anerobic decomposition of organic matter or biomass, gas derived in the processing of tar sands, synthetically produced natural gas or alkanes, or mixtures of these sources.

31 . The method of claim 5 , wherein the alkanes are sourced from synthetically produced alkanes.

32 . The method of claim 5 , wherein the alkanes are sourced from synthetically produced natural gas.

33 . The method of claim 5 , wherein the alkanes are sourced from gas derived in the processing of tar sands.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 23, 2014
From: MARATHON GTF TECHNOLOGY LTD.
To: GTC TECHNOLOGY US, LLC
Reel/Frame 033373/0349 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 21, 2008
From: WAYCUILIS, JOHN J.; TURNER, WILLIAM J.
To: MARATHON GTF TECHNOLOGY, LTD.
Reel/Frame 021421/0276 →