IP Library Granted Patent US 8,323,000
Granted Patent B2
US 8,323,000 · App. 12/144,196 · Granted Dec 4, 2012

Compressor-driver power limiting in consideration of antisurge control

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Quick Facts
Patent No.
US 8,323,000
App. No.
12/144,196
Granted
Dec 4, 2012
Kind
B2
Abstract

A control method and apparatus for simultaneously protecting a compression system from driver overpowering and turbocompressor surge. When overpowering is detected, flow rate through the each compressor in the turbocompressor train is reduced by closing an inlet throttling valve at the inlet of each respective compressor stage unless a compressor operating point is sufficiently near surge. In this latter case, the inlet throttling valve is not closed. In this way, overall flow rate through the compressor train is reduced while maintaining adequate flow through compromised stages to avoid surge.

Claims (43)

1. A method of controlling a driver power in a compression system comprising a compressor train including at least one turbocompressor, a turbocompressor inlet throttling valve, and a driver, the method comprising:

(a) monitoring the driver;

(b) testing to determine if the driver is overpowered;

(c) calculating an operating point location for each of the at least one turbocompressors;

(d) comparing the operating point location to a predetermined location relative to a surge limit for each of the at least one turbocompressors;

(e) using a comparison of the operating point location to the predetermined location relative to the surge limit to determine if it is safe to close the inlet throttling valve;

(f) actuating the inlet throttling valve toward a closed position if the driver is determined overpowered and it is safe to close the inlet throttling valve; and

(g) avoiding actuation of the inlet throttling valve toward the closed position if the driver is determined overpowered and it is not safe to close the inlet throttling valve.

2. The method of claim 1 wherein monitoring the driver comprises sensing a signal chosen from the group consisting of an electric motor current, an electric motor power, a steam turbine steam flow rate, and a gas turbine exhaust gas temperature.

3. The method of claim 1 wherein testing to determine if the driver is overpowered comprises:

(a) receiving a signal related to a power of the driver; and

(b) comparing the signal to a threshold value.

4. The method of claim 1 wherein the predetermined location relative to the surge limit comprises a curve a predetermined distance from a surge control line, said surge control line lying a predetermined distance from the surge limit.

5. The method of claim 1 wherein using the comparison of the operating point location to the predetermined location relative to the surge limit to determine if it is safe to close the inlet throttling valve comprises:

(a) defining the surge control line a predetermined distance from a surge limit;

(b) defining a power limiting curve a predetermined distance from the surge control line;

(c) determining a location of the operating point to the power limiting curve;

(d) determining it is safe to close the inlet throttling valve if the operating point is farther from the surge limit than the power limiting curve; and

(e) determining it is not safe to close the inlet throttling valve if the operating point is at least as near to the surge limit as the power limiting curve.

6. The method of claim 1 wherein actuating the inlet throttling valve toward the closed position comprises:

(a) actuating the inlet throttling valve a predetermined increment toward the closed position;

(b) determining if it is safe to close the inlet throttling valve;

(c) determining if the driver is overpowered; and

(d) periodically repeating actuation of the inlet throttling valve the predetermined increment toward the closed position, determining if it is safe to close the inlet throttling valve, and determining if the driver is overpowered until at least one of a determination selected from the group consisting of: if it is safe to close the inlet throttling valve, and if the driver is not overpowered.

7. The apparatus of claim 1 wherein the signal representative of the driver power is a steam turbine steam flow rate.

8. The apparatus of claim 1 wherein the signal representative of the driver power is a gas turbine exhaust gas temperature.

9. An apparatus for controlling a driver power in a compression system comprising:

(a) a compressor train comprising at least one turbo compressor;

(b) a turbocompressor inlet throttling valve;

(c) a driver with which to drive the compressor train;

(d) a signal representative of the driver power;

(e) a control system by which the signal representative of the driver power is sensed;

(f) a test function within the control system to determine if the driver is overpowered;

(g) a calculation function within the control system to calculate an operating point location for each of the at least one turbocompressors;

(h) a comparison function within the control system to compare the operating point location to a predetermined location relative to a surge limit for each of the at least one turbocompressors to determine if it is safe to close the inlet throttling valve;

(i) a determination function within the control system to cause actuation of the inlet throttling valve toward a closed position if the driver is determined overpowered and it is safe to close the inlet throttling valve; and

(j) a determination function within the control system to avoid actuation of the inlet throttling valve toward the closed position if the driver is determined overpowered and it is not safe to close the inlet throttling valve.

10. The apparatus of claim 9 wherein the signal representative of the driver power is chosen from the group consisting of an electric motor current, an electric motor power, a steam turbine steam flow rate, and a gas turbine exhaust gas temperature.

11. The apparatus of claim 9 wherein the test function within the control system to determine if the driver is overpowered comprises:

(a) an input to receive a signal representing a function of the power of the driver; and

(b) a comparison function to compare the signal to a threshold value.

12. The apparatus of claim 9 wherein the signal representative of the driver power is a steam turbine steam flow rate.

13. The apparatus of claim 9 wherein the signal representative of the driver power is a gas turbine exhaust gas temperature.

Assignments (9)
CORRECTIVE ASSIGNMENT TO CORRECT THE PATENT NUMBER PREVIOUSLY RECORDED AT REEL: 61997 FRAME: 614. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY AGREEMENT. Recorded Nov 13, 2025
From: ALPHA TECHNOLOGIES SERVICES LLC; AMOT CONTROLS LLC; COMPRESSOR CONTROLS LLC; CORNELL PUMP COMPANY LLC; DYNISCO INSTRUMENTS LLC; HANSEN TECHNOLOGIES LLC; METRIX INSTRUMENT CO., L.P.; PETROLEUM ANALYZER COMPANY L.P.; ROPER HOLDINGS, LLC; ROPER INDUSTRIAL PRODUCTS INVESTMENT COMPANY LLC; ROPER PUMP COMPANY LLC; STRUERS LLC; VIA TRAN CORPORATION
To: UBS AG, STAMFORD BRANCH, AS COLLATERAL AGENT
Reel/Frame 073434/0453 →
RELEASE OF SECOND LIEN PATENT SECURITY INTERESTS Recorded May 30, 2025
From: ROYAL BANK OF CANADA
To: AGR INTERNATIONAL, INC.; ALPHA TECHNOLOGIES SERVICES LLC; AMOT CONTROLS LLC; COMPRESSOR CONTROLS LLC; CORNELL PUMP COMPANY LLC; DYNISCO INSTRUMENTS LLC; HANSEN TECHNOLOGIES LLC; METRIX INSTRUMENT CO., L.P.; PETROLEUM ANALYZER COMPANY L.P.; ROPER HOLDINGS, LLC; ROPER INDUSTRIAL PRODUCTS INVESTMENT COMPANY LLC; ROPER PUMP COMPANY LLC; STRUERS LLC; VIATRAN CORPORATION
Reel/Frame 071476/0346 →
PARTIAL 1ST LIEN RELEASE (REEL 061997 / FRAME 0614) Recorded Jul 4, 2023
From: UBS AG, STAMFORD BRANCH
To: COMPRESSOR CONTROLS LLC
Reel/Frame 064196/0203 →
PARTIAL 2ND LIEN RELEASE (REEL 062003 / FRAME 0566) Recorded Jul 4, 2023
From: ROYAL BANK OF CANADA
To: COMPRESSOR CONTROLS LLC
Reel/Frame 064196/0281 →
SECURITY AGREEMENT (SECOND LIEN) Recorded Nov 28, 2022
From: ALPHA TECHNOLOGIES SERVICES LLC; AMOT CONTROLS LLC; COMPRESSOR CONTROLS LLC; CORNELL PUMP COMPANY LLC; DYNISCO INSTRUMENTS LLC; HANSEN TECHNOLOGIES LLC; METRIX INSTRUMENT CO., L.P.; PETROLEUM ANALYZER COMPANY L.P.; ROPER HOLDINGS, LLC; ROPER INDUSTRIAL PRODUCTS INVESTMENT COMPANY LLC; ROPER PUMP COMPANY LLC; STRUERS LLC; VIATRAN CORPORATION
To: ROYL BANK OF CANADA, AS COLLATERAL AGENT
Reel/Frame 062003/0566 →
SECURITY AGREEMENT (FIRST LIEN) Recorded Nov 28, 2022
From: ALPHA TECHNOLOGIES SERVICES LLC; AMOT CONTROLS LLC; COMPRESSOR CONTROLS LLC; CORNELL PUMP COMPANY LLC; DYNISCO INSTRUMENTS LLC; HANSEN TECHNOLOGIES LLC; METRIX INSTRUMENT CO., L.P.; PETROLEUM ANALYZER COMPANY L.P.; ROPER HOLDINGS, LLC; ROPER INDUSTRIAL PRODUCTS INVESTMENT COMPANY LLC; ROPER PUMP COMPANY LLC; STRUERS LLC; VIATRAN CORPORATION
To: UBS AG, STAMFORD BRANCH, AS COLLATERAL AGENT
Reel/Frame 061997/0614 →
ENTITY CONVERSION Recorded Nov 16, 2022
From: COMPRESSOR CONTROLS CORPORATION
To: COMPRESSOR CONTROLS LLC
Reel/Frame 061950/0123 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 11, 2008
From: WOLFLICK, JOHN R
To: CONOCOPHILLIPS COMPANY
Reel/Frame 021368/0856 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 11, 2008
From: MIRSKY, SAUL; MCWHIRTER, JEFF
To: COMPRESSOR CONTROLS CORPORATION
Reel/Frame 021368/0895 →