Inkjet printhead having low mass ejection heater
View Patent ↗An inkjet printhead is provided having ink chambers on a first surface of a substrate. Each ink chamber has an ink ejection nozzle, a heater arranged so as to heat the ink to form a gas bubble and thereby cause ejection of an ink drop from the associated nozzle and ink supply passages formed in the substrate from an opposite, second surface of the substrate, so that each ink supply passage supplies ink to an associated one of the ink chambers. A length of the passages through the substrate from the second surface to the associated ink chambers is configured to prevent reverse ink flow into the passages after ink ejection. Each heater includes solid material and has a mass of less than 10 nanograms of the solid material, which is configured to be heated to cause formation of the gas bubble.
1. An inkjet printhead comprising:
a plurality of ink chambers on a first surface of a substrate, each ink chamber having an ink ejection nozzle;
at least one heater arranged in each ink chamber so as to heat ink within the ink chamber to form a gas bubble therein and thereby cause ejection of an ink drop from the associated nozzle; and
a plurality of ink supply passages formed in the substrate from an opposite, second surface of the substrate so that each ink supply passage supplies ink to an associated one of the ink chambers,
wherein a length of the passages through the substrate from the second surface to the associated ink chambers is configured to prevent reverse ink flow into the passages after ink ejection, and
each heater includes solid material and has a mass of less than 10 nanograms of the solid material, the solid material being configured to be heated to a temperature above a boiling point of the ink to thereby heat the ink to a temperature above the boiling point to cause formation of the gas bubble.
2. A printhead according to claim 1 wherein each heater incorporates a cantilever beam.
3. A printhead according to claim 1 wherein each heater is configured to cause formation of the gas bubble upon receipt of heating energy of less than 500 nanojoules.
4. A printhead according to claim 1 wherein each heater is configured to cause formation of the gas bubble upon receipt of heating energy of less than the heating energy required to heat a volume of the ink equal to the volume of the ink drop from a temperature at which the ink is supplied from the associated ink supply passage to a boiling point of the ink.
5. A printhead according to claim 1 wherein each heater is configured so that the gas bubble is formed at each of two opposing sides of the heater.
6. A printhead according to claim 1 wherein each heater element is configured to form the gas bubbles so that a point of collapse of the gas bubbles is spaced from the heater.
7. A printhead according to claim 1 wherein a multilayered structure of a plurality of the heaters is disposed within each ink chamber, each heater being formed in a different layer.
8. A printhead according to claim 1 wherein each heater is formed of solid material more than 90% of which, by atomic proportion, is constituted by at least one periodic element having an atomic number below 50.
9. A printhead according to claim 1 wherein each heater is substantially covered by a conformal protective coating, the coating of each heater having been applied to all sides of the heater element simultaneously such that the coating is seamless.
10. A printhead according to claim 1 wherein the areal density of the nozzles relative to the first surface of the substrate exceeds 10,000 nozzles per square centimeter of the first surface.