IP Library Granted Patent US 7,546,647
Granted Patent B1
US 7,546,647 · App. 12/148,613 · Granted Jun 16, 2009

Bedding foundation and support module therefor

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Quick Facts
Patent No.
US 7,546,647
App. No.
12/148,613
Granted
Jun 16, 2009
Kind
B1
Abstract

A support module for a bedding foundation comprises two wire-form elements each a single length of wire configured to have a central bridge portion, two spaced legs extending in a common direction therefrom, and feet at terminal ends of the legs. The bridge portion the feet lie in parallel planes with the legs extending therebetween. The feet of one wire-form element are affixed to the bridge portion of the other wire-form element with the respective legs of both elements extending in a common direction and with the bridge portion of the one element and the feet of the other element in a common plane. The bridge portion of the other wire-form element is secured to a base of a bedding foundation and the feet of the other wire-form element and the bridge portion of the one wire-form element are secured to a support surface of a bedding foundation.

Claims (45)

1. A support module for use in a bedding foundation between a lower base and an upper support surface, the support module comprising two wire-form elements each comprised of a single length of wire formed into a configuration presenting a central bridge portion, two spaced-apart legs extending in a generally common direction from spaced locations on the central bridge portion, and two spaced-apart feet each at a terminal end of a respective one of the legs, the central bridge portion extending in a plane transverse relative to the legs and the feet lying in a common plane with each other spaced by the legs from and essentially parallel to the plane of the bridge portion, the feet of one wire-form element being affixed to the bridge portion of the other wire-form element with the respective legs of both wire-form elements extending in a generally common direction and with the bridge portion of the one wire-form element and the feet of the other wire-form element disposed in a common plane, whereby the bridge-portion of the other wire-form element is adapted for securement to the lower base of a bedding foundation and the feet of the other wire-form element and the bridge portion of the one wire-form element are adapted for securement to the upper support surface of a bedding foundation.

2. A support module according to claim 1 , wherein the bridge portion has a symmetrical configuration.

3. A support module according to claim 1 , wherein the bridge portion has an elongate extent.

4. A support module according to claim 2 , wherein the feet of the one wire-form element are affixed symmetrically to the bridge portion of the other wire-form element.

5. A support module according to claim 1 , wherein the legs of each wire-form element are inclined obtusely relative to bridge portion.

6. A support module according to claim 1 , wherein the legs of at least one of the wire-form elements are oriented to diverge relative to one another in the direction away from the bridge portion.

7. A support module according to claim 6 , wherein the legs of each of the wire-form elements are oriented to diverge relative to one another in the direction away from the bridge portion.

8. A support module according to claim 1 , wherein the legs of at least one of the wire-form elements are oriented to converge relative to one another in the direction away from the bridge portion.

9. A support module according to claim 8 , wherein the legs of each of the wire-form elements are oriented to converge relative to one another in the direction away from the bridge portion.

10. A support module according to claim 1 , wherein the legs of at least one of the wire-form elements are essentially parallel to one another.

11. A support module according to claim 10 , wherein the legs of each of the wire-form elements are essentially parallel to one another.

12. A support module according to claim 1 , wherein the bridge portion is generally ovoid in shape.

13. A support module according to claim 1 , wherein the bridge portion is generally arcuate in shape.

14. A support module according to claim 1 , wherein the bridge portion is generally triangular in shape.

15. A support module according to claim 1 , wherein the bridge portion is generally sinusoidal in shape.

16. A support module according to claim 1 , wherein the two wire-form elements are of identical configurations.

17. A support module according to claim 1 , wherein the two wire-form elements are of different configurations.

18. A support module according to claim 1 , wherein the module is nestable with a like module.

19. A bedding foundation comprising:

a wire grid assembly forming an upper support surface, the wire grid assembly including a rectangular border wire having parallel ends and parallel sides, a plurality lateral grid wires extending in spaced parallel relation to one another between the sides of the border wire and a plurality of longitudinal grid wires extending in spaced parallel relation to one another between the ends of the border wire and perpendicularly to the lateral grid wires, and

a plurality of support modules, each support module comprising two wire-form elements each comprised of a single length of wire formed into a configuration presenting a central bridge portion, two spaced-apart legs extending in a generally common direction from spaced locations on the central bridge portion, and two spaced-apart feet each at a terminal end of a respective one of the legs, the central bridge portion extending in a plane transverse relative to the legs and the feet lying in a common plane with each other spaced by the legs from and essentially parallel to the plane of the bridge portion, the feet of one wire-form element being affixed to the bridge portion of the other wire-form element with the respective legs of both wire-form elements extending in a generally common direction and with the bridge portion of the one wire-form element and the feet of the other wire-form element disposed in a common plane,

the plurality of support modules being arranged in a laterally and longitudinally spaced array relative to the wire grid assembly, each support module having the feet of the other wire-form element and the bridge portion of the one wire form element affixed to adjacent ones of the lateral or longitudinal grid wires.

20. A bedding foundation according to claim 19 , wherein the foundation further comprises a lower base underlying the plurality of support modules, the lower base having a rectangular configuration essentially corresponding to the rectangular configuration of the wire grid assembly and comprising a plurality of slats arranged in spaced parallel relation to one another, the bridge portion of the other wire-form element of each support module being affixed to a respective one of the slats.

21. A bedding foundation according to claim 19 , wherein at least selected support modules are affixed only to respectively adjacent lateral grid wires independently of the location of the longitudinal grid wires.

22. A bedding foundation according to claim 19 , wherein at least selected support modules are affixed only to respectively adjacent longitudinal grid wires independently of the location of the lateral grid wires.

23. A bedding foundation according to claim 19 , wherein selected support modules are affixed only to respectively adjacent lateral grid wires independently of the location of the longitudinal grid wires and other selected support modules are affixed only to respectively adjacent longitudinal grid wires independently of the location of the lateral grid wires.

24. A bedding foundation according to claim 19 , wherein every support module is affixed only to respectively adjacent lateral grid wires independently of the location of the longitudinal grid wires.

25. A bedding foundation according to claim 19 , wherein every support module is affixed only to respectively adjacent longitudinal grid wires independently of the location of the lateral grid wires.

26. A bedding foundation according to claim 19 , wherein the bridge portion of each support module has a symmetrical configuration.

27. A bedding foundation according to claim 19 , wherein the bridge portion of each support module has an elongate extent.

28. A bedding foundation according to claim 19 , wherein the feet of the one wire-form element of each support module are affixed symmetrically to the bridge portion of the other wire-form element thereof.

29. A bedding foundation according to claim 19 , wherein the legs of each wire-form element are inclined obtusely relative to bridge portion.

30. A bedding foundation according to claim 19 , wherein the legs of at least one of the wire-form elements of each support module are oriented to diverge relative to one another in the direction away from the bridge portion.

31. A bedding foundation according to claim 30 , wherein the legs of each of the wire-form elements of each support module are oriented to diverge relative to one another in the direction away from the bridge portion.

32. A bedding foundation according to claim 19 , wherein the legs of at least one of the wire-form elements of each support module are oriented to converge relative to one another in the direction away from the bridge portion.

33. A bedding foundation according to claim 32 , wherein the legs of each of the wire-form elements of each support module are oriented to converge relative to one another in the direction away from the bridge portion.

34. A bedding foundation according to claim 19 , wherein the legs of at least one of the wire-form elements of each support module are essentially parallel to one another.

35. A bedding foundation according to claim 34 , wherein the legs of each of the wire-form elements of each support module are essentially parallel to one another.

36. A bedding foundation according to claim 19 , wherein the bridge portion of each support module is generally ovoid in shape.

37. A bedding foundation according to claim 19 , wherein the bridge portion of each support module is generally arcuate in shape.

38. A bedding foundation according to claim 19 , wherein the bridge portion of each support module is generally triangular in shape.

39. A bedding foundation according to claim 19 , wherein the bridge portion of each support module is generally sinusoidal in shape.

40. A bedding foundation according to claim 19 , wherein the two wire-form elements of each support module are of identical configurations.

41. A bedding foundation according to claim 19 , wherein the two wire-form elements of each support module are of different configurations.

42. A bedding foundation according to claim 19 , wherein the bedding foundation is nestable with a like bedding foundation.

Assignments (4)
RELEASE OF SECURITY INTEREST Recorded Jan 18, 2019
From: TWIN BROOK CAPITAL PARTNERS, LLC
To: ELITE COMFORT SOLUTIONS, LLC
Reel/Frame 048063/0522 →
SECURITY INTEREST Recorded Apr 18, 2016
From: ELITE COMFORT SOLUTIONS LLC
To: TWIN BROOK CAPITAL PARTNERS, LLC
Reel/Frame 038307/0030 →
SECURITY INTEREST Recorded Jan 11, 2016
From: HICKORY SPRINGS MANUFACTURING COMPANY; PTI, INC.; SPILLER SPRING COMPANY; HICKORY SPRINGS OF CALIFORNIA, LLC; THE C.E. WHITE CO.; HICKORY SPRINGS GLOBAL COMPONENTS HOLDINGS, LLC; PLASTIC TECHNOLOGY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 037477/0595 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 21, 2008
From: MCCRAW, KEVIN N.
To: HICKORY SPRINGS MANUFACTURING COMPANY
Reel/Frame 020871/0722 →