IP Library Granted Patent US 8,030,880
Granted Patent B2
US 8,030,880 · App. 12/149,095 · Granted Oct 4, 2011

Power generation and battery management systems

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,030,880
App. No.
12/149,095
Granted
Oct 4, 2011
Kind
B2
Abstract

The disclosed power system may comprise first and second batteries; an electrical power generator; an electrical load powered by at least one of the first battery, the second battery or the electrical power generator; a converter; and a battery management controller. The converter is connected to both the first and second batteries and configured to operate in a neutral mode, a first battery charging mode, or a second battery charging mode. The converter is configured to create a voltage difference between the first and second batteries in the charging modes. The battery management controller is configured to monitor the voltage of the first battery and the voltage of the second battery and/or to monitor current flow to and from the first and second batteries. The controller controls operation of the converter to operate in the neutral mode, the first battery charging mode or the second battery charging mode.

Claims (31)

1. A power system to be installed in a vehicle comprising:

a first battery having a first battery voltage and a second battery having a second battery voltage;

an electrical power generator configured to charge the first battery;

an electrical load powered by at least one of the first battery, the second battery or the electrical power generator;

a converter connected to both the first and second batteries and configured to operate in either a neutral mode or a first battery charging mode or a second battery charging mode, wherein the converter is configured to create a voltage difference between the first and second batteries in the charging modes; and

a battery management controller configured to monitor the first voltage of the first battery and the second voltage of the second battery and/or to monitor current flow to and from the first and second batteries, and wherein the controller controls operation of the converter to operate in either the neutral mode, the first battery charging mode or the second battery charging mode;

wherein in the second battery charging mode, the converter is configured to adjust the voltage difference between first battery and the second battery to cause current to flow from the first battery to the second battery to thereby charge the second battery.

2. The system of claim 1 , wherein the second battery is only charged by the first battery.

3. The system of claim 1 , further comprising a user interface configured to allow a vehicle occupant to select the operating mode of the converter.

4. The system of claim 1 , wherein the generator comprises an alternator configured to be driven by an engine of the vehicle.

5. The system of claim 4 , wherein the controller is configured to control excitation of the alternator in order to control alternator output voltage.

6. The system of claim 1 , wherein in the first battery charging mode, the converter is configured to adjust the voltage difference between the first battery and the second battery to cause current to flow from the second battery to the first battery to thereby charge the first battery.

7. The system of claim 1 , wherein in the neutral mode the converter is configured so that no current flows between the first and second batteries.

8. The system of claim 1 , wherein the electrical load comprises a system for heating a compartment of the vehicle.

9. The system of claim 1 , wherein the electrical load comprises a system for cooling a compartment of the vehicle.

10. The system of claim 1 , further comprising a current regulator connected to the generator and at least one of the first and second batteries, wherein the controller controls the current regulator to regulate the amount of current flowing from the generator to the at least one of the first and second batteries.

11. The system of claim 10 , wherein the controller is configured to control the current regulator and the converter to adjust relative charging rates of the first and second batteries.

12. The system of claim 1 , further comprising a boost converter connected to at least one of the first and second batteries and the load, wherein the boost converter raises the voltage being supplied to the load by the at least one of the first and second batteries.

13. The system of claim 12 , wherein the controller controls the boost converter to adjust the power being supplied to the load from the at least one of the first and second batteries.

14. The system of claim 1 , wherein one of the first and second batteries is connected to a vehicle starting system to provide power to start an engine of the vehicle.

15. A vehicle power system comprising:

an electrical generator driven by an engine of a vehicle,

a main battery connected to a secondary battery for supplying current an electrical load; and

a controller coupled to the main battery and the secondary battery; and wherein the controller is configured to adjust the system so that the main battery is charged by the secondary battery when a state of charge of the main battery is below a predetermined threshold even when a state of charge of the secondary battery is less than the state of charge of the main battery.

16. The system of claim 15 , further comprising a converter connected between the main and secondary batteries to control current flow between the main battery and the secondary battery.

17. The system of claim 16 , wherein the controller is configured to control the system to conduct an equalization charge of one of the main battery and secondary battery using the other of the main battery and the secondary battery.

18. The system of claim 15 , wherein the controller is configured to control the generator to raise an output voltage to an increased value greater than a normal output voltage in order to conduct an equalization charge of one of the main battery and the secondary battery.

19. The system of claim 18 , wherein the controller adjusts excitation of the generator in order to raise the output voltage.

20. The system of claim 18 , further comprising a current regulator connected to the generator and at least one of the main battery and the secondary battery, wherein the controller controls the current regulator to increase the amount of current flowing from the generator to the one of the main and secondary batteries being charged.

21. The system of claim 15 , wherein the main battery is used as a starter battery, and the determined threshold is a level of charge sufficient to start the engine of the vehicle.

22. The system of claim 21 , wherein the controller is configured to adjust the system so that the secondary battery charges the main battery to the predetermined level sufficient to start the engine of the vehicle even if the state of charge of the secondary battery is less than the state of charge of the main battery.

Assignments (11)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 18, 2017
From: WESTPORT POWER INC.
To: CARRIER CORPORATION
Reel/Frame 042428/0443 →
NUNC PRO TUNC ASSIGNMENT Recorded Feb 17, 2017
From: IMPCO TECHNOLOGIES (CANADA) LLC
To: WESTPORT POWER INC.
Reel/Frame 041290/0795 →
RELEASE OF SECURITY INTEREST Recorded Dec 22, 2016
From: WELLS FARGO BANK, NATIONAL ASSOCIATION
To: IMPCO TECHNOLOGIES (CANADA) LLC
Reel/Frame 040756/0491 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 18, 2016
From: CROSSPOINT SOLUTIONS, LLC
To: IMPCO TECHNOLOGIES (CANADA) LLC
Reel/Frame 038309/0804 →
SECURITY AGREEMENT Recorded May 9, 2013
From: CROSSPOINT SOLUTIONS, LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 030384/0408 →
TRANSFER STATEMENT Recorded May 3, 2012
From: TRIPLE POINT CAPITAL LLC, A DELAWARE LIMITED LIABILITY COMPANY; SILICON VALLEY BANK, A CALIFORNIA CHARTERED BANK
To: CROSSPOINT SOLUTIONS, LLC
Reel/Frame 028160/0776 →
EMPLOYEE AGREEMENT (SSN REDACTED) Recorded Apr 12, 2012
From: KNIGHT, LAWRENCE M.
To: GLACIER BAY, INC.
Reel/Frame 028039/0549 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 11, 2012
From: DOBBS, JUSTIN
To: GLACIER BAY, INC.
Reel/Frame 028028/0242 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 11, 2012
From: ALSTON, GERALD KEVIN
To: GLACIER BAY, INC.
Reel/Frame 028028/0416 →
SECURITY AGREEMENT Recorded Apr 9, 2012
From: GLACIER BAY, INC.
To: SILICON VALLEY BANK
Reel/Frame 028018/0425 →
SECURITY AGREEMENT Recorded May 24, 2010
From: GLACIER BAY, INC.
To: TRIPLEPOINT CAPITAL LLC
Reel/Frame 024424/0800 →