IP Library Granted Patent US 8,250,681
Granted Patent B2
US 8,250,681 · App. 12/150,841 · Granted Aug 28, 2012

Variable buoyancy setting flapper

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Quick Facts
Patent No.
US 8,250,681
App. No.
12/150,841
Granted
Aug 28, 2012
Kind
B2
Abstract

A flush valve is provided for discharging fluid from a tank. The flush valve includes a flapper. The flapper includes a frame portion and a hollow float portion rotatably connected to the frame portion. A relative rotational position between the frame portion and the float portion adjusts at least one opening formed between the frame portion and the float portion, and controls an amount of fluid discharged from the tank by variably adjusting buoyancy of the flapper.

Claims (34)

1. A flush valve apparatus for discharging fluid from a tank, comprising:

a flapper including:

a frame portion comprising a cylindrical ring with a front slot and a tapered rear slot; and

a hollow float portion rotatably coupled to the frame portion, wherein a top portion of the float is received within the cylindrical ring, and wherein the float has a rear slot and a tapered front air relief slot,

wherein a relative rotational position between the frame portion and the float portion causes the front openings and rear openings to interact with one another to vary the size of the openings to control an amount of fluid discharged from the tank by variably adjusting buoyancy of the flapper.

2. The flush valve apparatus of claim 1 , wherein the frame portion includes a plurality of extensions forming a plurality of grooves between adjacent extensions, and the float portion includes a tab configured to fit within a groove to prevent movement between the frame portion and the float portion.

3. The flush valve apparatus of claim 1 , wherein the float portion including at least one lower hole portion.

4. The flush valve apparatus of claim 1 , wherein adjusting the float portion relative to the frame portion adjusts flush volume of the tank to correspond to different flush volume standards.

5. The flush valve of claim 1 , wherein the buoyancy of the flapper is adjusted during assembly to a standard flush rate and remains non-adjustable thereafter.

6. The flush valve apparatus of claim 1 , wherein the flush valve is configured to a standard size.

7. The flush valve apparatus of claim 1 , wherein the frame portion includes reference indicators corresponding to different flush volume rates.

8. A variable buoyancy flapper, comprising:

a frame portion comprising a cylindrical ring with a front slot and a tapered rear slot, the frame portion including a sealing portion; and

a float portion rotatably coupled to the frame portion, wherein a top portion of the float is received within the cylindrical ring, and wherein the float has a rear air relief slot and a tapered front air relief slot,

wherein rotating the float portion simultaneously causes the front openings and rear openings to interact with one another to vary the size of the openings to control buoyancy of the flapper.

9. The variable buoyancy flapper of claim 8 , wherein the frame portion includes at least one corresponding slot portion to the slot portion of the float portion.

10. The variable buoyancy flapper of claim 8 , wherein the frame portion includes a plurality of extensions forming a plurality of grooves between adjacent extensions, and the float portion includes a locking tab configured to fit within a groove to prevent movement between the frame portion and the float portion.

11. The variable buoyancy flapper of claim 8 , wherein the float portion including at least one lower opening.

12. The variable buoyancy flapper of claim 8 , wherein the variable buoyancy flapper is configured as a valve in a toilet tank, and adjusting the float portion relative to the frame portion adjusts flow volume of liquid in the toilet tank.

13. The variable buoyancy flapper of claim 8 , wherein the frame portion includes reference indicators corresponding to different flush volumes.

14. The variable buoyancy flapper of claim 8 , wherein the at least one opening formed between the frame portion and the float portion adjusts from a closed setting to a fully open setting.

15. The variable buoyancy flapper of claim 8 , wherein the buoyancy of the flapper is adjusted during assembly to a standard flush rate and remains non-adjustable thereafter.

16. A method of variably adjusting flush volume of a toilet, the method comprising:

providing a flapper frame comprising a cylindrical ring with a front slot and a tapered rear slot;

providing a float, wherein a top portion of the float is received within the cylindrical ring, and wherein the float has a rear air relief slot and a tapered front air relief slot;

coupling the float to the flapper frame; and

rotating the float relative to the flapper frame to simultaneously cause the front openings and rear openings to interact with one another to vary the size of the openings to adjust flush volume in the toilet.

17. The method of claim 16 , wherein said rotating the float adjusts an opening formed between the flapper frame and the float from a closed position to an adjustable open position.

18. The method of claim 16 , wherein said rotating adjusts buoyancy of the float in a liquid.

19. The method of claim 16 , further comprising:

removing a non-adjustable flapper from a toilet; and

replacing the non-adjustable flapper with an adjustable flapper formed from the flapper frame and the float.

20. The method of claim 19 , wherein the adjustable flapper is adjustable to place the toilet in compliance with different standard flush volumes.

21. The method of claim 19 , wherein the float is rotated relative to the flapper frame to adjust flush volume during assembly to a standard flush volume and remains non-adjustable thereafter.

Assignments (2)
SECURITY AGREEMENT Recorded Feb 29, 2012
From: FLUIDMASTER, INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 027784/0094 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 10, 2009
From: HAN, JOSEPH
To: FLUIDMASTER, INC.
Reel/Frame 022533/0427 →