IP Library Granted Patent US 8,076,037
Granted Patent B2
US 8,076,037 · App. 12/159,091 · Granted Dec 13, 2011

Hydrogen sensor cell for detecting contaminants

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Quick Facts
Patent No.
US 8,076,037
App. No.
12/159,091
Granted
Dec 13, 2011
Kind
B2
Abstract

A fuel cell stack includes at least one fuel cell having a fuel inlet for directing a hydrogen fuel to the fuel cell to generate electric current; a sensor cell having an anode, a cathode and a membrane between the anode and the cathode, the anode being communicated with the fuel inlet to receive a portion of fuel from the fuel inlet, the sensor cell being connected across the stack to carry the electric current whereby hydrogen from the portion of fuel is electrochemically pumped to the cathode of the sensor cell; and a sensor communicated with the sensor cell to receive a signal corresponding to evolution of hydrogen from the anode to the cathode of the sensor cell and adapted to detect contaminants in the fuel based upon the signal.

Claims (22)

1. A fuel cell stack, comprising:

at least one fuel cell having a fuel inlet for directing a hydrogen fuel to the fuel cell to generate electric current;

a sensor cell having an anode, a cathode and a membrane between the anode and the cathode, the anode being communicated with the fuel inlet to receive a portion of fuel from the fuel inlet, the sensor cell being connected across the stack to carry the electric current whereby hydrogen from the portion of fuel is evolved to the cathode of the sensor cell; and

a sensor communicated with the sensor cell to receive a signal corresponding to electrochemical pumping of hydrogen from the anode to the cathode of the sensor cell and adapted to detect contaminants in the fuel cell based upon the signal.

2. The apparatus of claim 1 , wherein the stack further comprises a cooling system for circulating coolant to the stack, and wherein the sensor is further adapted to detect contaminants in the electrodes and the membrane based upon the signal.

3. The apparatus of claim 1 , wherein the sensor comprises a first sensor having a first catalyst and a second sensor having said first catalyst and a second catalyst which is less susceptible to contamination than the first catalyst.

4. The apparatus of claim 3 , wherein the sensor compares signals from the first sensor and the second sensor to detect contaminants in the fuel cell.

5. The apparatus of claim 3 , wherein the first catalyst is platinum and the second catalyst is platinum/ruthenium.

6. The apparatus of claim 1 , wherein the sensor cell has an exhaust which is communicated back to the fuel inlet.

7. The apparatus of claim 1 , wherein the cathode of the sensor cell is also communicated with the fuel inlet.

8. The apparatus of claim 1 , wherein the at least one fuel cell comprises a plurality of fuel cells each having an anode and a cathode and a membrane positioned between the anode and the cathode, and wherein the anode of the sensor cell has a greater resistance to gas flow than anodes of the plurality of fuel cells.

9. The apparatus of claim 1 , further comprising a control system communicated with the sensor and programmed to provide at least one of an alarm and instructions for corrective action upon detecting the presence of contaminants in the fuel.

10. A method for operating a fuel cell power plant, comprising:

operating a fuel cell stack comprising at least one fuel cell having a fuel inlet for directing a hydrogen fuel to the fuel cell to generate electric current, and a sensor cell having an anode, a cathode and a membrane between the anode and the cathode, the anode being communicated with the fuel inlet to receive a portion of fuel from the fuel inlet, the sensor cell being connected across the stack to carry the electric current whereby hydrogen from the portion of fuel is electrochemically pumped to the cathode of the sensor cell; and

monitoring a parameter corresponding to level of electrochemically pumped hydrogen from the anode to the cathode of the sensor cell to detect contaminants in the fuel cell based upon variation of the parameter.

11. The method of claim 10 , wherein the stack further comprises a cooling system for circulating coolant to the stack, and wherein the monitoring step also detects contaminants in the electrodes and membrane based upon the parameter.

12. The method of claim 10 , wherein the sensor cell comprises a first sensor cell having a first catalyst and a second sensor cell having the first catalyst and a second catalyst which is less susceptible to contamination than the first catalyst.

13. The method of claim 12 , wherein the monitoring step further comprises comparing signals from the first sensor and the second sensor to detect contaminants in the fuel cell.

14. The method of claim 12 , wherein the first catalyst is platinum and the second catalyst is platinum/ruthenium.

15. The method of claim 10 , wherein the sensor cell has an exhaust which is communicated back to the fuel inlet.

16. The method of claim 10 , wherein the at least one fuel cell comprises a plurality of fuel cells each having an anode and a cathode and a membrane positioned between the anode and the cathode, and wherein the anode of the sensor cell has a greater resistance to gas flow than anodes of the plurality of fuel cells.

17. The method of claim 10 , further comprising a control system communicated with the sensor and programmed to provide at least one of an alarm and instructions for corrective action upon detecting the presence of contaminants in the fuel cell.

Assignments (5)
CORRECTION OF ASSIGNEE ADDRESS PREVIOUSLY RECORDED AT REEL 035772, FRAME 0192. Recorded Jul 2, 2015
From: BALLARD POWER SYSTEMS INC.
To: AUDI AG
Reel/Frame 036407/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 26, 2015
From: BALLARD POWER SYSTEMS INC.
To: AUDI AG
Reel/Frame 035772/0192 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 24, 2014
From: UNITED TECHNOLOGIES CORPORATION
To: BALLARD POWER SYSTEMS INC.
Reel/Frame 034026/0424 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 19, 2013
From: UTC POWER CORPORATION
To: UNITED TECHNOLOGIES CORPORATION
Reel/Frame 031033/0325 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 22, 2008
From: PERRY, MICHAEL L.; PATTERSON, TIMOTHY W.; DARLING, ROBERT M.
To: UTC POWERS CORPORATION
Reel/Frame 021271/0133 →