Proppants for gel clean-up
View Patent ↗Methods of incorporating a chemical breaker onto a proppant that will permit release of the breaker after the proppant has been placed in a hydraulic fracture are provided. The methods utilize a chemical breaker coated on the surface of a non-porous proppant grain or placed in the pore space of a porous proppant grain and secondarily coated with an outer layer which can be tailored to delay the release of the breaker.
1. A gas and oil well proppant comprising:
a plurality of spherical particles,
wherein the surface of each of the particles is coated with a layer of a gel breaker composition and the gel breaker composition is selected from the group consisting of enzymes, oxidizing agents, peroxides, persulfates, perborates, silver, iron, or copper catalysts, sodium bromate, acids, oxyacids and oxyanions of halogens, derivatives thereof, and combinations thereof; and
the layer of a gel breaker composition is coated with an outer layer of polyvinylidene chloride, wherein the outer layer of polyvinylidene chloride delays the release of the gel breaker composition.
2. The proppant of claim 1 wherein the proppant is selected from the group consisting of a lightweight ceramic proppant, an intermediate strength ceramic proppant, a high strength ceramic proppant, a natural frac sand, a porous ceramic proppant, glass beads, and other ceramic body or resin coated proppants.
3. The proppant of claim 1 wherein the gel breaker comprises from 1 to 10% by weight of the proppant.
4. The proppant of claim 1 wherein the outer layer of polyvinylidene chloride comprises from 6 to 18% by weight of the proppant.
5. A gas and oil well proppant comprising:
a plurality of spherical porous particles,
wherein a gel breaker composition is impregnated in the pore space of the particles and the gel breaker composition is selected from the group consisting of enzymes, oxidizing agents, peroxides, persulfates, perborates, silver, iron, or copper catalysts, sodium bromate, acids, oxyacids and oxyanions of halogens, derivatives thereof, and combinations thereof; and
the particles are coated with an outer layer of polyvinylidene chloride that delays the release of the gel breaker composition.
6. The proppant of claim 5 wherein the proppant comprises porous ceramic particles.
7. The proppant of claim 5 wherein the gel breaker comprises from 1 to 10% by weight of the proppant.
8. The proppant of claim 5 wherein the outer layer of polyvinylidene chloride comprises from 6 to 18% by weight of the proppant.
9. The proppant of claim 5 wherein the surface of the particles impregnated with a gel breaker composition is coated with a layer of the gel breaker composition and the layer of the gel breaker composition is coated with the outer layer of polyvinylidene chloride.
10. A method of hydraulically fracturing a hydrocarbon formation comprising
pumping a gelled fracturing fluid and incorporating into the fluid a propping agent in which all or a fraction of such propping agent has been coated on its surface with a gel breaker, wherein the gel breaker composition is selected from the group consisting of enzymes, oxidizing agents, peroxides, persulfates, perborates, silver, iron, or copper catalysts, sodium bromate, acids, oxyacids and oxyanions of halogens, derivatives thereof, and combinations thereof; and
further coated with an outer layer of polyvinylidene chloride that permits a delayed release of the breaker.
11. A method of hydraulically fracturing a hydrocarbon formation comprising
pumping a gelled fracturing fluid and incorporating into the fluid a propping agent in which all or a fraction of such propping agent being a porous proppant that has been impregnated with a gel breaker, wherein the gel breaker composition is selected from the group consisting of enzymes, oxidizing agents, peroxides, persulfates, perborates, silver, iron, or copper catalysts, sodium bromate, acids, oxyacids and oxyanions of halogens, derivatives thereof, and combinations thereof; and
further coated with an outer layer of polyvinylidene chloride that permits a delayed release of the breaker.