Speed regulated pipeline pig
View Patent ↗A pipeline pig includes a venturi and a modulating valve located rearward of the inlet side of the venturi. When the valve is in the open position, a predetermined maximum bypass flow is allowed through the venturi. The closed position allows a predetermined minimum bypass flow. The valve may be a poppet-style valve or a frusto-conical shaped stopper. The stopper has sufficient mass and/or aerodynamic drag to overcome the spring force holding the valve in the open position. When the pig stalls, the valve closes and the stopper chokes bypass flow through the venturi. When the pig starts running again, the valve opens as inertia forces the stopper away from the inlet side of the venturi. Also, as friction of the pig increases due to changes in the internal diameter of the pipeline or accumulation of debris ahead of the pig, increased airflow across the valve creates drag sufficient to partially overcome the spring force, thus keeping the pig moving at a desirable rate of travel.
1. A pipeline pig comprising:
a longitudinal pig body having a single bypass flow passageway, and a plurality of external circumferential sealing elements, said bypass flow passageway having a venturi located toward a rearward end of the longitudinal pig body; and
a modulating valve located within said single bypass flow passageway and between an inlet side and an outlet side of said venturi;
said modulating valve having a first position and a second position, said first position allowing a predetermined maximum bypass flow past said modulating valve, said second position allowing a predetermined minimum bypass flow past said modulating valve, wherein the predetermined maximum and minimum bypass flows flow in a same direction as the main product flow propelling said pipeline pig forward under differential fluid pressure when in a pipeline;
whereby said modulating valve moves to said second position substantially instantaneously upon said pipeline pig stalling and from said second position toward said first position substantially instantaneously upon said pipeline pig accelerating.
2. A pipeline pig according to claim 1 , said modulating valve having at least one of sufficient mass and aerodynamic drag to overcome a force holding said modulating valve in said first position when said pipeline pig stalls.
3. A pipeline pig according to claim 1 wherein the predetermined maximum bypass flow is effective for causing a speed reduction of said pipeline pig below that of an average speed of a pipeline product flow.
4. A pipeline pig according to claim 3 wherein the speed reduction is in a range of 30% to 90% of the average speed of the pipeline product flow.
5. A pipeline pig according to claim 1 wherein the predetermined minimum bypass flow is effective for causing an acceleration of said pig to a speed below that of an average speed of a pipeline product flow.
6. A pipeline pig according to claim 1 further comprising said modulating valve being capable of having one or more intermediate positions located between said first and second positions.
7. A pipeline pig according to claim 1 further comprising a means for adjusting a response of said modulating valve.
8. A pipeline pig according to claim 1 further comprising a peripheral surface of said modulating valve having substantially the same shape as a portion of an interior surface of said venturi.
9. A pipeline pig according to claim 1 further comprising said modulating valve being a poppet-style valve.
10. A pipeline pig according to claim 9 , said modulating valve further comprising a plate, a face of said plate being substantially flat and having at least one port therethrough.
11. A pipeline pig according to claim 9 , said modulating valve further comprising an insert, said insert having at least one port therethrough.
12. A pipeline pig according to claim 1 further comprising said modulating valve being a frusto-conical shaped valve.
13. A pipeline pig according to claim 12 wherein said modulating valve in the first position allows full flow through and efficiency of said venturi.
14. A pipeline pig according to claim 1 , said modulating valve further comprising a spring, said spring being at least one of a compression spring and a tension spring.
15. A pipeline pig according to claim 1 further comprising at least one of said modulating valve and said venturi being concentric to said pig body.
16. A pipeline pig having a longitudinally extending cylindrical-shaped body with a bypass flow passageway having a venturi located toward its rearward end, the bypass flow passageway and the venturi each being arranged to receive a main pipeline product flow which bypasses exterior sealing means located on the cylindrical-shaped body, the bypass flow passageway housing a modulating valve located between an inlet side and an outlet side of the venturi, the modulating valve and venturi each being tapered but having a different taper than the other, the modulating valve moving between a first position and a second position, the first and second positions each permitting a bypass flow past the modulating valve, all bypass flow flowing past the modulating valve being in a same direction as the main product flow.