IP Library Patent Application 12169892
Patent Application
App. No. 12/169,892

Proximally Self-Locking Long Bone Prosthesis

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Quick Facts
Patent No.
US None
App. No.
12/169,892
Abstract

A method for arthroplasty includes using a self-locking prosthesis that has a member structured to transfer a load produced by the weight of a patient to a bone. An expandable bone-locking portion that is integral to the member includes a shape-memory material and expands to produce a locking force. A portion of the bone is removed to form an aperture in the bone. The bone-locking portion is inserted into the aperture, and a temperature increase causes a change from a contracted state to an expanded state resulting in expansion of the bone-locking portion so as to contact the inner surface. The expanding is sufficient to create a locking force at the junction between the inner surface and the bone-locking portion of the prosthesis and the majority of the locking force is applied at or above the metaphysis. The length/width ration of the prosthesis may be less than or equal to 5. The resulting reconstructed long-bone may have improved primary and long-term stability.

Claims (33)

1 . A method comprising:

providing a sterile prosthesis having a member structured to transfer a load produced by the weight of a patient to a bone, and an expandable bone-locking portion that is integral to the member, the bone-locking portion comprising a shape-memory material having a contracted state and an expanded state, wherein expansion of the shape-memory material produces a locking force;

removing a portion of the bone so as to form an aperture in the bone, the aperture defining an inner surface of exposed bone and allowing access to a metaphysis of the bone;

inserting the bone-locking portion of the prosthesis into the aperture,

wherein a temperature increase causes a change from the contracted state to the expanded state resulting in expansion of the bone-locking portion so as to contact the inner surface,

wherein the expanding is sufficient to create a locking force at the junction between the inner surface and the bone-locking portion of the prosthesis, and

wherein the majority of the locking force is applied at or above the metaphysis.

2 . A method according to claim 1 , wherein the locking creates a seal sufficient to exclude particles and debris from entering the junction.

3 . A method according to claim 1 , further comprising positioning a deformable gap-filling material at the interface of the bone-locking portion of the prosthesis and the inner surface of the aperture so that upon the expanding of the bone-locking portion, the gap-filling material is securely held in the junction.

4 . A method according to claim 1 , wherein the bone is a femur, the prosthesis is a femoral implant and the majority of the locking force is applied to a region of the bone no more distal than the most distal point of the lesser trochanter.

5 . A method according to claim 4 , wherein the majority of the locking force is applied to the calcar femorale.

6 . A method according to claim 1 , wherein the prosthesis extends into the aperture by less than or equal to 5 inches.

7 . A method according to claim 1 , wherein the shape memory material is Nitinol.

8 . A method according to claim 7 , wherein the shape memory material expands radially by one of less than 8%, 5% and 1%.

9 . A method according to claim 1 , further comprising maintaining the flexibility of the diaphysis by using a prosthesis with a truncated shaft.

10 . A method according to claim 9 , wherein after insertion, the shaft does not extend into the diaphysis of the bone.

11 . A method according to claim 1 , further comprising maintaining the flexibility of the diaphysis by using a prosthesis with distal shaft region comprising a material having a flexibility greater than that of stainless steel so as to prevent stress shielding.

12 . A method according to claim 1 , further comprising positioning a deformable gap-filling material at the interface of the bone-locking portion of the prosthesis and the inner surface of the aperture.

13 . A method according to claim 1 , further comprising preventing rotation of the prosthesis after implantation wherein the preventing rotation includes preparing an eccentric aperture and using a prosthesis with a complementary eccentric cross-section.

14 . A method according to claim 1 , further comprising preventing rotation of the prosthesis after implantation, wherein the preventing rotation includes using an aperture that includes a plurality of facets and the bone-locking portion includes a plurality of corresponding facets.

15 . A method according to claim 1 , further comprising preventing rotation of the prosthesis after implantation wherein the preventing rotation includes using a bone-locking portion having one of a barb, tooth, tang, flute and rib.

16 . A method according to claim 1 , wherein the bone-locking portion is characterized by a cross-section, the majority of which is composed of shape-memory material.

17 . A prosthesis for use in an arthroplasty, the prosthesis comprising:

a shaft member having a proximal end and a distal end, the shaft member sized for insertion into a surgically created aperture in a bone;

a connection feature disposed in proximity to the proximal end of the shaft member for attachment of a prosthetic ball;

an expandable bone-locking portion integral to the shaft member comprising a shape-memory material adapted for insertion into an aperture created in a bone, the shape memory material adapted to radially expand through the formation of austenite in response to a temperature increase after insertion into the aperture so as to provide a locking-force sufficient to stabilize the prosthesis in the aperture, the prosthesis being characterized by a length and a width, wherein the ratio of length/width is less than or equal to 5, wherein the prosthesis is sterile.

18 . A prosthesis according to claim 17 , wherein the shaft member defines a central axis and the shape memory material in the bone-locking portion is compressed prior to use by an application of force having a component that is orthogonal to the central axis.

19 . A prosthesis according to claim 17 , wherein the prosthesis is adapted to provide a majority of the locking-force to regions of the bone that are no more distal than a metaphysis of the bone that is exposed by the aperture.

20 . A reconstructed femur comprising:

a resected long bone having a metaphysis, the bone further having a surgically-created aperture at a proximal end, the bone defining an axis extending from a proximal end to a distal end;

a sterile prosthesis embedded in the aperture and comprising a bone-locking portion that includes a shape memory alloy characterized by an at least partially martensitic state at a first temperature and an at least partially austenitic state at a second temperature, the bone-locking portion having a contracted shape at the first temperature and an expanded state at the second temperature, the bone-locking portion of the embedded prosthesis being in the expanded state so as to apply a locking force to the bone; and

a ball, attached to the prosthesis, for insertion into an acetabulum,

wherein a majority of the locking force is applied to regions of the bone that are no more distal with respect to the axis than the metaphysis.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 14, 2017
From: MX ORTHOPEDICS, CORP.
To: ARTHREX, INC.
Reel/Frame 043004/0716 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 4, 2014
From: ATI FLOWFORM PRODUCTS, LLC
To: ATI PROPERTIES, INC.
Reel/Frame 033669/0383 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 30, 2008
From: FONTE, MATTHEW V.
To: MX ORTHOPEDICS, CORP.
Reel/Frame 021314/0861 →