IP Library Granted Patent US 8,187,735
Granted Patent B2
US 8,187,735 · App. 12/172,050 · Granted May 29, 2012

Multifunctional mixed metal olivines for lithium ion batteries

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Quick Facts
Patent No.
US 8,187,735
App. No.
12/172,050
Granted
May 29, 2012
Kind
B2
Abstract

Electroactive compositions are disclosed for use in lithium ion battery electrodes. The compositions, such as multifunctional mixed metal olivines, provide an electrochemical cell having a plurality of open circuit voltages at different states of charge. The compositions afford improved state-of-charge monitoring, overcharge protection and/or overdischarge protection for lithium ion batteries.

Claims (41)

1. A method for monitoring and maintaining the performance of an electrochemical cell, comprising:

providing an electrochemical cell having a positive electrode and negative electrode separated by an electrolyte, the composition of electroactive materials of the positive electrode, the negative electrode, or both selected to provide a cell having a plurality of open circuit voltages at different states of charge, said composition selected to provide a change in voltage of the cell at a pre-selected state of charge;

monitoring the cell to detect a change in cell voltage; and

changing a current or power into or out of the cell in response to the detected change in voltage.

2. The method of claim 1 , wherein the positive electrode electroactive materials are selected to provide a cell having a plurality of open circuit voltages at different states of charge.

3. The method of claim 1 , wherein the negative electrode electroactive materials are selected to provide a cell having a plurality of open circuit voltages at different states of charge.

4. The method of claim 1 , wherein the positive electrode and negative electrode electroactive materials are selected to provide a cell having a plurality of open circuit voltages at different states of charge.

5. The method of claim 1 , wherein the positive electrode electroactive material comprises a primary electroactive material and a high voltage indicator, said high voltage indicator having an equilibrium potential that results in a cell voltage that is close to but below a first pre-selected voltage threshold.

6. The method of claim 5 , wherein the negative electrode electroactive material comprises a primary electroactive material and a low voltage indicator, said low voltage indicator having an equilibrium potential that results in a cell voltage that is close to but above a second pre-selected voltage threshold.

7. The method of claim 6 , wherein the low voltage indicator is subjected to lithiation prior to being added to the electrode.

8. The method of claim 1 , wherein the positive electrode electroactive material comprises a primary electroactive material and a low voltage indicator, said low voltage indicator having an equilibrium potential that results in a cell voltage that is close to but above a pre-selected voltage threshold.

9. The method of claim 8 , wherein the low voltage indicator is subjected to lithiation prior to being added to the electrode.

10. The method of claim 8 , wherein the primary electroactive material comprises a lithium metal phosphate and the low voltage indicator comprises a lithium metal oxide.

11. The method of claim 10 , wherein the low voltage indicator comprises LiAl x Mn 1−x O 2 where 0≦x<0.05.

12. The method of claim 8 , wherein the low voltage indicator comprises Li 2 FeSiO 4 .

13. The method of claim 8 , wherein the primary electroactive material comprises a lithium metal phosphate and the low voltage indicator comprises lithium Ti, Mg or Zr phosphate.

14. The method of claim 1 , wherein the positive electrode electroactive material comprises a primary electroactive material; a high voltage indicator, said high voltage indicator having an equilibrium potential that results in a cell voltage that is close to but below an upper limiting voltage of the cell; and a low voltage indicator, said low voltage indicator having an equilibrium potential that results in a cell voltage that is close to but above a lower limiting voltage of the cell.

15. The method of claim 14 , wherein the low voltage indicator is subjected to lithiation prior to being added to the electrode.

16. The method of claim 1 , wherein the negative electrode electroactive material comprises a primary electroactive material and a low voltage indicator, said low voltage indicator having an equilibrium potential that results in a cell voltage that is close to but above a lower limiting voltage of the cell.

17. The method of claim 16 , wherein the low voltage indicator is subjected to lithiation prior to being added to the electrode.

18. The method of claim 1 , wherein the positive electrode electroactive material comprises lithium metal phosphate.

19. The method of claim 1 , wherein the positive electrode electroactive material comprises

about 60-95 molar % of a first primary electroactive material, wherein the first primary electroactive material is a lithium metal phosphate;

about 0-50 molar % of a second primary electroactive material;

about 1-30 molar % of a high voltage indicator material having an open-circuit potential greater than each of the first and second primary electroactive materials; and

about 1-30 molar % of a low voltage indicator material having an open-circuit potential less than each of the first and second primary electroactive materials.

20. The method of claim 1 , wherein the positive electrode electroactive material comprises an olivine lithium metal phosphate material having the formula Li x M′ y M″ z M′″ w PO 4 , wherein

M′ is one or more of Mn and Fe;

M″ is one or more of Mn, Co and Ni;

M′″ is one or more of Ti, Zr and Mg;

M′ is not the same as M″;

0≦x≦1.2; 0.5≦y≦0.95; 0.025≦z≦0.5; 0.025≦w≦0.25; and

0.8≦y+z+w≦1.2.

21. The method of claim 1 , wherein monitoring the cell to detect a change in voltage comprises measuring the voltage or monitoring the first or second derivative of the voltage with respect to time or capacity.

22. The method of claim 21 , wherein impedance compensation is employed in measuring the voltage.

23. The method of claim 1 , wherein the current is changed by limiting the charge or discharge current into the cell.

24. The method of claim 1 , wherein the current is changed by decreasing the rate of charge or discharge.

25. The method of claim 1 , wherein the current is changed by terminating charge or discharge.

26. The method of claim 1 , wherein the current is changed by switching from a charging state to a discharging state.

27. The method of claim 1 , wherein the current is changed by switching from a discharging state to a charging state.

28. The method of claim 8 , wherein the low voltage indicator comprises Li 7 Ti 5 O 12 .

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 18, 2013
From: A123 SYSTEMS, INC.
To: WANXIANG CLEAN ENERGY USA ACQUISITION LLC
Reel/Frame 030639/0213 →
CHANGE OF NAME Recorded Jun 18, 2013
From: WANXIANG CLEAN ENERGY USA ACQUISITION LLC
To: A123 SYSTEMS LLC
Reel/Frame 030639/0244 →
BANKRUPTCY ORDER AUTHORIZING THE SALE OF ASSETS FREE AND CLEAR OF ALL CLAIMS, LIENS, LIABILITIES, RIGHTS, INTERESTS AND ENCUMBRANCES (RELEASES WANXIANG SECURITY INTEREST) Recorded Jun 17, 2013
From: WANXIANG AMERICA CORPORATION
To: A123 SYSTEMS, INC.
Reel/Frame 030628/0494 →
SECURITY AGREEMENT Recorded Aug 17, 2012
From: A123 SYSTEMS, INC.
To: WANXIANG AMERICA CORPORATION
Reel/Frame 028801/0112 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 9, 2009
From: CHIANG, YET-MING; CHU, ANDREW C.; JANG, YOUNG-IL; MEETHONG, NONGLAK; KAO, YU-HUA; RILEY, GILBERT N.; PULLEN, ANTHONY E.; THOMAS-ALYEA, KAREN E.
To: A123 SYSTEMS, INC.
Reel/Frame 022226/0527 →