IP Library Granted Patent US 8,003,558
Granted Patent B2
US 8,003,558 · App. 12/181,907 · Granted Aug 23, 2011

Internal donor for olefin polymerization catalysts

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Quick Facts
Patent No.
US 8,003,558
App. No.
12/181,907
Granted
Aug 23, 2011
Kind
B2
Abstract

Disclosed are 1,8-naphthyl diaryloates, methods of making 1,8-naphthyl diaryloates, methods of using 1,8-naphthyl diaryloates, solid titanium catalyst components, catalyst systems containing solid titanium catalyst components, methods of making solid titanium catalyst components, and polymerization methods. The solid titanium catalyst components contain a 1,8-naphthyl diaryloate internal electron donor compound. The catalyst system can contain a solid titanium catalyst component, an organoaluminum compound, and an organosilicon compound.

Claims (27)

1. A solid titanium catalyst component for use in olefinic polymerization, comprising:

a titanium compound;

a magnesium compound; and

a 1,8-naphthyl diaryloate internal electron donor compound.

2. The solid titanium catalyst component of claim 1 , wherein the 1,8-naphthyl diaryloate internal electron donor compound is represented by chemical Formula (I):

wherein each R is independently hydrogen, halogen, alkyl having 1 to 8 carbon atoms, phenyl, arylalkyl having 7 to 18 carbon atoms, or alkylaryl having 7 to about 18 carbon atoms.

3. The solid titanium catalyst component of claim 1 comprising from about 1 to about 50 wt % of the 1,8-naphthyl diaryloate internal electron donor compound.

4. The solid titanium catalyst component of claim 1 , wherein the 1,8-naphthyl diaryloate internal electron donor compound comprises at least one selected from the group consisting of 1,8-naphthyl dibenzoate; 1,8-naphthyl di-4-methylbenzoate; 1,8-naphthyl di-3-methylbenzoate; 1,8-naphthyl di-2-methylbenzoate; 1,8-naphthyl di-4-ethylbenzoate; 1,8-naphthyl di-4-n-propylbenzoate; 1,8-naphthyl di-4-isopropylbenzoate; 1,8-naphthyl di-4-n-butylbenzoate; 1,8-naphthyl di-4-isobutylbenzoate; 1,8-naphthyl di-4-t-butylbenzoate; 1,8-naphthyl di-4-phenylbenzoate; 1,8-naphthyl di-4-fluorobenzoate; 1,8-naphthyl di-3-fluorobenzoate; 1,8-naphthyl di-2-fluorobenzoate; 1,8-naphthyl di-4-chlorobenzoate, 1,8-naphthyl di-3-chlorobenzoate; 1,8-naphthyl di-2-chlorobenzoate; 1,8-naphthyl di-4-bromobenzoate; 1,8-naphthyl di-3-bromobenzoate; 1,8-naphthyl di-2-bromobenzoate; 1,8-naphthyl di-4-cyclohexylbenzoate; 1,8-naphthyl di-2,3-dimethylbenzoate; 1,8-naphthyl di-2,4-dimethylbenzoate; 1,8-naphthyl di-2,5-dimethylbenzoate; 1,8-naphthyl di-2,6-dimethylbenzoate; 1,8-naphthyl di-3,4-dimethylbenzoate; 1,8-naphthyl di-3,5-dimethylbenzoate; 1,8-naphthyl di-2,3-dichlorobenzoate; 1,8-naphthyl di-2,4-dichlorobenzoate; 1,8-naphthyl di-2,5-dichlorobenzoate; 1,8-naphthyl di-2,6-dichlorobenzoate; 1,8-naphthyl di-3,4-dichlorobenzoate; 1,8-naphthyl di-3,5-dichlorobenzoate; and 1,8-naphthyl di-3,5-di-t-butylbenzoate.

5. A method of making the solid titanium catalyst component of claim 1 for a catalyst system, comprising:

contacting a magnesium compound and a titanium compound with a 1,8-naphthyl diaryloate internal electron donor compound to provide the solid titanium catalyst component.

6. The method of claim 5 , wherein the 1,8-naphthyl diaryloate internal electron donor compound is represented by chemical Formula (I):

wherein each R is independently hydrogen, halogen, alkyl having 1 to 8 carbon atoms, phenyl, arylalkyl having 7 to 18 carbon atoms, or alkylaryl having 7 to about 18 carbon atoms.

7. The method of claim 5 further comprising contacting the magnesium compound and the titanium compound with a second 1,8-naphthyl diaryloate internal electron donor compound to provide the solid titanium catalyst component.

8. The method of claim 5 , wherein each R is independently hydrogen, halogen, alkyl having 1 to 6 carbon atoms, or phenyl.

9. The solid titanium catalyst component of claim 2 , wherein each R is independently hydrogen, halogen, alkyl having 1 to 6 carbon atoms, phenyl, arylalkyl having 7 to 12 carbon atoms, or alkylaryl having 7 to 12 carbon atoms.

10. The solid titanium catalyst component of claim 1 , wherein the 1,8-naphthyl diaryloate internal electron donor compound comprises at least one selected from the group consisting of 1,8-naphthyl dibenzoate and 1,8-naphthyl di-4-methylbenzoate.

11. The solid titanium catalyst component of claim 2 , wherein each R is independently hydrogen, halogen, alkyl having 1 to 6 carbon atoms, or phenyl.

12. The solid titanium catalyst component of claim 1 comprising from about 2 to about 20 wt % of the 1,8-naphthyl diaryloate internal electron donor compound.

13. A solid titanium catalyst component for use in olefinic polymerization, comprising:

a titanium compound;

a magnesium compound; and

1,8-naphthyl dibenzoate as an internal electron donor compound.

14. The solid titanium catalyst component of claim 13 comprising from about 1 to about 50 wt % of the 1,8-naphthyl dibenzoate internal electron donor compound.

15. The solid titanium catalyst component of claim 13 comprising from about 2 to about 20 wt % of the 1,8-naphthyl dibenzoate internal electron donor compound.

16. The method of claim 6 , wherein each R is independently hydrogen, halogen, alkyl having 1 to 6 carbon atoms, phenyl, arylalkyl having 7 to 12 carbon atoms, or alkylaryl having 7 to 12 carbon atoms.

17. The method of claim 5 , wherein the 1,8-naphthyl diaryloate internal electron donor compound comprises at least one selected from the group consisting of 1,8-naphthyl dibenzoate; 1,8-naphthyl di-4-methylbenzoate; 1,8-naphthyl di-3-methylbenzoate; 1,8-naphthyl di-2-methylbenzoate; 1,8-naphthyl di-4-ethylbenzoate; 1,8-naphthyl di-4-n-propylbenzoate; 1,8-naphthyl di-4-isopropylbenzoate; 1,8-naphthyl di-4-n-butylbenzoate; 1,8-naphthyl di-4-isobutylbenzoate; 1,8-naphthyl di-4-t-butylbenzoate; 1,8-naphthyl di-4-phenylbenzoate; 1,8-naphthyl di-4-fluorobenzoate; 1,8-naphthyl di-3-fluorobenzoate; 1,8-naphthyl di-2-fluorobenzoate; 1,8-naphthyl di-4-chlorobenzoate; 1,8-naphthyl di-3-chlorobenzoate; 1,8-naphthyl di-2-chlorobenzoate; 1,8-naphthyl di-4-bromobenzoate; 1,8-naphthyl di-3-bromobenzoate; 1,8-naphthyl di-2-bromobenzoate; 1,8-naphthyl di-4-cyclohexylbenzoate; 1,8-naphthyl di-2,3-dimethylbenzoate; 1,8-naphthyl di-2,4-dimethylbenzoate; 1,8-naphthyl di-2,5-dimethylbenzoate; 1,8-naphthyl di-2,6-dimethylbenzoate; 1,8-naphthyl di-3,4-dimethylbenzoate; 1,8-naphthyl di-3,5-dimethylbenzoate, 1,8-naphthyl di-2,3-dichlorobenzoate; 1,8-naphthyl di-2,4-dichlorobenzoate; 1,8-naphthyl di-2,5-dichlorobenzoate; 1,8-naphthyl di-2,6-dichlorobenzoate, 1,8-naphthyl di-3,4-dichlorobenzoate; 1,8-naphthyl di-3,5-dichlorobenzoate; and 1,8-naphthyl di-3,5-di-t-butylbenzoate.

18. The method of claim 5 , wherein the 1,8-naphthyl diaryloate internal electron donor compound comprises at least one selected from the group consisting of 1,8-naphthyl dibenzoate and 1,8-naphthyl di-4-methylbenzoate.

Assignments (10)
RELEASE OF SECURITY INTEREST Recorded Sep 23, 2021
From: GOLDMAN SACHS BANK USA
To: W. R. GRACE & CO.-CONN.
Reel/Frame 057594/0026 →
TERM LOAN SECURITY AGREEMENT Recorded Sep 23, 2021
From: W. R. GRACE & CO.-CONN.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 057594/0104 →
NOTES SECURITY AGREEMENT Recorded Sep 23, 2021
From: W. R. GRACE & CO.-CONN.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 057594/0156 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 6, 2019
From: W. R. GRACE & CO.-CONN.­
To: BRASKEM AMERICA, INC.; BRASKEM SA; BRASKEM EUROPE GMBH
Reel/Frame 050294/0690 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 6, 2019
From: BRASKEM SA
To: BRASKEM AMERICA, INC.
Reel/Frame 050295/0009 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 6, 2019
From: BRASKEM EUROPE GMBH
To: BRASKEM AMERICA, INC.
Reel/Frame 050295/0665 →
SECURITY INTEREST Recorded Apr 3, 2018
From: W. R. GRACE & CO.-CONN.
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 045828/0683 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 22, 2016
From: BASF CORPORATION
To: W. R. GRACE & CO. - CONN.
Reel/Frame 040255/0136 →
MERGER Recorded Jul 7, 2011
From: BASF CATALYSTS LLC
To: BASF CORPORATION
Reel/Frame 026553/0352 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 1, 2008
From: CHANG, MAIN
To: BASF CATALYSTS LLC
Reel/Frame 021330/0043 →