Catalytic conversion of ethanol to a 1-butanol-containing reaction product using a thermally decomposed hydrotalcite containing the anion of ethylenediaminetetraacetic acid
View Patent ↗Hydrotalcites containing the anion of ethylenediaminetetraacetic acid are partially or fully thermally decomposed to provide catalysts useful for the conversion of ethanol to a reaction product comprising 1-butanol.
1. A process for making a 1-butanol-containing product, comprising:
contacting a reactant comprising ethanol with a catalyst at a reaction temperature and pressure sufficient to produce said reaction product, wherein said catalyst is derived from a hydrotalcite of the formula:
[M 2+ 1−x M 3+ x (OH) 2 ][{(M′A′) n′− } a A n− (1−a)(n′/n) ] x/n′ .yH 2 O
wherein
M 2+ is divalent Mg, or a combination of divalent Mg and at least one divalent member selected from the group consisting of Zn, Ni, Pd, Pt, Co, Fe, and Cu;
M 3+ is trivalent Al, or a combination of trivalent Al and at least one trivalent member selected from the group consisting of Fe and Cr;
x is 0.66 to 0.1;
M′ is (i) one or more divalent members selected from the group consisting of Zn, Ni, Pd, Pt, Fe, Co, and Cu; or (ii) one or more trivalent members selected from the group consisting of Fe, Cr, and Ru; or (iii) a mixture of one or more of said divalent members with one or more of said trivalent members;
A′ is an anion of ethylenediaminetetraacetic acid;
n′ is an absolute value of a sum of an oxidation state of M′ and (−4);
provided that if M′ is said mixture, then n′ is calculated according to an equation:
n ′=the absolute value of [ X D (2)+ X D (−4)+ X T (3)+ X T (−4)], wherein
X D =sum of a number of moles of all divalent members divided by (sum of a number of moles of all divalent members+sum of a number of moles of all trivalent members), and
X T =sum of a number of moles of all trivalent members divided by (the sum of the number of moles of all divalent members+the sum of the number of moles of all trivalent members);
A n− is CO 3 2− with n=2 or OH − with n=1;
a=0.001 to 1; and
y=0 to 4;
wherein the hydrotalcite catalyst is partially decomposed.
2. The process of claim 1 , wherein the decomposition is achieved by heating for a time and at a temperature sufficient to cause a diminution in the hydrotalcite powder X-ray diffraction pattern peak intensities between 2θ angles of 10 degrees and 70 degrees using CuKα radiation.
3. The process of claim 1 , wherein M 2+ is divalent Mg.
4. The process of claim 1 , wherein M +3 is Al.
5. The process of claim 1 , wherein M′ is Ni.
6. The process of claim 1 , wherein M′ Co.
7. The process of claim 1 , wherein A n− is OH − .
8. The process of claim 1 , wherein n′ is 2.
9. The process of claim 1 , wherein n is 1.
10. The process of claim 1 , wherein M 2+ is Mg; M 3+ is Al; x is 0.25; a is 0.44; A′ is the anion of ethylenediaminetetraacetic acid; M′ is Co; A n− is OH − ; n′ is 2; n is 1.
11. The process of claim 1 , wherein M 2+ is Mg; M 3+ is Al; x is 0.25; a is 0.44; A′ is the anion of ethylenediaminetetraacetic acid; M′ is Ni; A n− is OH − ; n′ is 2; n is 1.
12. The process of claim 1 , wherein said reaction temperature is from about 200° C. to about 500° C., and said pressure is from about 0.1 MPa to about 20.7 MPa.