IP Library Granted Patent US 7,700,812
Granted Patent B2
US 7,700,812 · App. 12/196,578 · Granted Apr 20, 2010

Catalytic conversion of ethanol to a 1-butanol-containing reaction product using a thermally decomposed hydrotalcite containing the anion of ethylenediaminetetraacetic acid

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 7,700,812
App. No.
12/196,578
Granted
Apr 20, 2010
Kind
B2
Abstract

Hydrotalcites containing the anion of ethylenediaminetetraacetic acid are partially or fully thermally decomposed to provide catalysts useful for the conversion of ethanol to a reaction product comprising 1-butanol.

Claims (29)

1. A process for making a 1-butanol-containing product, comprising:

contacting a reactant comprising ethanol with a catalyst at a reaction temperature and pressure sufficient to produce said reaction product, wherein said catalyst is derived from a hydrotalcite of the formula:

[M 2+ 1−x M 3+ x (OH) 2 ][{(M′A′) n′− } a A n− (1−a)(n′/n) ] x/n′ .yH 2 O

wherein

M 2+ is divalent Mg, or a combination of divalent Mg and at least one divalent member selected from the group consisting of Zn, Ni, Pd, Pt, Co, Fe, and Cu;

M 3+ is trivalent Al, or a combination of trivalent Al and at least one trivalent member selected from the group consisting of Fe and Cr;

x is 0.66 to 0.1;

M′ is (i) one or more divalent members selected from the group consisting of Zn, Ni, Pd, Pt, Fe, Co, and Cu; or (ii) one or more trivalent members selected from the group consisting of Fe, Cr, and Ru; or (iii) a mixture of one or more of said divalent members with one or more of said trivalent members;

A′ is an anion of ethylenediaminetetraacetic acid;

n′ is an absolute value of a sum of an oxidation state of M′ and (−4);

provided that if M′ is said mixture, then n′ is calculated according to an equation:

n ′=the absolute value of [ X D (2)+ X D (−4)+ X T (3)+ X T (−4)], wherein

X D =sum of a number of moles of all divalent members divided by (sum of a number of moles of all divalent members+sum of a number of moles of all trivalent members), and

X T =sum of a number of moles of all trivalent members divided by (the sum of the number of moles of all divalent members+the sum of the number of moles of all trivalent members);

A n− is CO 3 2− with n=2 or OH − with n=1;

a=0.001 to 1; and

y=0 to 4;

wherein the hydrotalcite catalyst is partially decomposed.

2. The process of claim 1 , wherein the decomposition is achieved by heating for a time and at a temperature sufficient to cause a diminution in the hydrotalcite powder X-ray diffraction pattern peak intensities between 2θ angles of 10 degrees and 70 degrees using CuKα radiation.

3. The process of claim 1 , wherein M 2+ is divalent Mg.

4. The process of claim 1 , wherein M +3 is Al.

5. The process of claim 1 , wherein M′ is Ni.

6. The process of claim 1 , wherein M′ Co.

7. The process of claim 1 , wherein A n− is OH − .

8. The process of claim 1 , wherein n′ is 2.

9. The process of claim 1 , wherein n is 1.

10. The process of claim 1 , wherein M 2+ is Mg; M 3+ is Al; x is 0.25; a is 0.44; A′ is the anion of ethylenediaminetetraacetic acid; M′ is Co; A n− is OH − ; n′ is 2; n is 1.

11. The process of claim 1 , wherein M 2+ is Mg; M 3+ is Al; x is 0.25; a is 0.44; A′ is the anion of ethylenediaminetetraacetic acid; M′ is Ni; A n− is OH − ; n′ is 2; n is 1.

12. The process of claim 1 , wherein said reaction temperature is from about 200° C. to about 500° C., and said pressure is from about 0.1 MPa to about 20.7 MPa.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 4, 2022
From: DUPONT US HOLDING, LLC
To: VIRIDIS CHEMICAL, LLC
Reel/Frame 058897/0129 →
CORRECTIVE ASSIGNMENT TO CORRECT THE DESIGNATION OF ASSIGNEE AS A DELAWARE CORPORATION TO A DELAWARE LIMITED LIABILITY COMPANY PREVIOUSLY RECORDED ON REEL 049880 FRAME 0001. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Aug 28, 2019
From: E. I. DU PONT DE NEMOURS AND COMPANY
To: DUPONT US HOLDING, LLC
Reel/Frame 051502/0610 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 26, 2019
From: E. I. DU PONT DE NEMOURS AND COMPANY
To: DUPONT US HOLDING, LLC
Reel/Frame 049880/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 24, 2008
From: KOURTAKIS, KOSTANTINOS; D'AMORE, MICHAEL B; MANZER, LEO ERNEST
To: E. I. DU PONT DE NEMOURS AND COMPANY
Reel/Frame 021730/0400 →