Inkjet printer with droplet stem anchor
View Patent ↗An inkjet printer that has an array of ink chambers, each with a nozzle, a droplet stem anchor and a thermal actuator. The thermal actuator generates a vapor bubble in the ink chamber to eject ink through the nozzle. The thermal actuator has a plurality of heater elements connected in parallel with a cross bracing structure extending between the heater elements. The cross bracing structure also providing the droplet stem anchor. During use, the vapor bubble generated by the thermal actuator grows until it vents to atmosphere through the nozzle and the ink ejected from the nozzle is attached to the droplet stem anchor by an ink stem until the stem breaks and the ejected ink forms a separate drop.
1. An inkjet printer comprising:
an array of ink chambers, each ink chamber having a nozzle opening, a droplet stem anchor and a thermal actuator for generating a vapour bubble in the ink chamber to eject ink through the nozzle opening, wherein the ink ejected from the nozzle opening is attached to the droplet stem anchor by an ink stem until the ink stem breaks and the ejected ink forms a separate drop; wherein,
the nozzle openings are elliptical and the droplet stem anchors are at the centre of respective elliptical nozzle openings, proximate the plane of the respective elliptical nozzle openings, the thermal actuator has two heater elements in parallel and a cross bracing structure extending between the two heater elements, the cross bracing structure being a single beam with a surface irregularity to locate the droplet stem actuator.
2. An inkjet printer according to claim 1 wherein the droplet stem anchor is a columnar feature with one end proximate the nozzle opening.
3. An inkjet printer according to claim 1 further comprising drive circuitry for providing actuator drive signals via a pair of electrodes for each thermal actuator respectively, wherein the thermal actuators each have two contacts on the pair of electrodes and the two heater elements extend between the two contacts such that the thermal actuators are all unitary planar structures.
4. An inkjet printer according to claim 1 further comprising an ink conduit between a nozzle plate and an underlying wafer, the ink conduit being in fluid communication with the openings of a plurality of the ink chambers.
5. An inkjet printer according to claim 2 wherein the axis of the droplet stem anchor and the central axis of the nozzle opening are collinear.
6. An inkjet printhead according to claim 3 wherein a trench etched into the drive circuitry extends between the electrodes.
7. An inkjet printer according to claim 3 wherein the drive circuitry has a drive field effect transistor (FET) for each of the thermal actuators, the drive voltage of the drive FET being less than 5 Volts.
8. An inkjet printer according to claim 4 further comprising a plurality of ink inlets defined in the wafer substrate; wherein,
each of the ink conduits is in fluid communication with at least one of the ink inlets for receiving ink to supply to the ink chambers.
9. An inkjet printer according to claim 4 wherein each of the ink conduits is in fluid communication with two of the ink inlets.
10. An inkjet printer according to claim 4 wherein each of the ink inlets has an ink permeable trap and a vent sized so that the surface tension of an ink meniscus across the vent prevents ink leakage; wherein during use,
the ink permeable trap directs gas bubbles to the vent where they vent to atmosphere.
11. An inkjet printer according to claim 4 wherein the ink chambers have an elongate shape such that two of the sidewalls are long relative to the others, and the opening for allowing ink to refill the chamber is in one of the long sidewalls.
12. An inkjet printer according to claim 5 wherein the droplet stem anchor is positioned between the heater elements.
13. An inkjet printer according to claim 7 wherein the drive voltage of the drive FET is 2.5 Volts.