IP Library Granted Patent US 7,864,552
Granted Patent B2
US 7,864,552 · App. 12/209,572 · Granted Jan 4, 2011

Intelligent sensorless control of a phase controlled rectifier

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Quick Facts
Patent No.
US 7,864,552
App. No.
12/209,572
Granted
Jan 4, 2011
Kind
B2
Abstract

An uninterruptible power supply (“UPS”) has a phase-controlled rectifier coupled to a source of AC power and having an output providing a DC bus, the output of the phase-controlled rectifier coupled to an inverter. A first controller generates a firing angle for the rectifier and a fuzzy logic controller generates a firing angle for the rectifier. In an aspect, the rectifier is controlled by the firing angle generated by the first controller during normal operating conditions of the UPS and the rectifier is controlled by the firing angle generated by the fuzzy logic controller during abnormal operating conditions of the UPS. The abnormal operating conditions can include loss of a direct DC bus voltage measurement and or a period of time after the UPS experiences a large load change. In an aspect, the firing angle generated by the first controller is compared to the firing angle generated by the fuzzy logic controller and a rectifier fault condition determined to exist when the two firing angles differ by at least a threshold amount. In an aspect, the first controller is a PI controller.

Claims (32)

1. A method of controlling a rectifier in an uninterruptible power supply having a first controller and a fuzzy logic controller, comprising:

under normal operating conditions controlling the rectifier with the first controller and not the fuzzy logic controller; and

under abnormal operating conditions controlling the rectifier with the fuzzy logic controller and not the first controller.

2. The method of claim 1 including generating a firing angle for the rectifier with the fuzzy logic controller and the first controller and controlling the rectifier with the fuzzy logic controller or the first controller includes using the firing angle generated by the fuzzy logic controller as the firing angle for the rectifier when controlling the rectifier with the fuzzy logic controller and using the firing angle generated by the first controller as the firing angle for the rectifier when controlling the rectifier with the first controller.

3. The method of claim 2 including controlling the rectifier with the fuzzy logic controller when a DC bus voltage measurement of a DC bus of the UPS is not available and controlling the rectifier with the first controller when the DC bus voltage measurement is available.

4. The method of claim 2 including controlling the rectifier with the fuzzy logic controller for a period of time upon the UPS experiencing a large load change and then controlling the rectifier with the first controller after the period of time.

5. The method of claim 4 wherein the period of time is a period of time that it takes the first controller to stabilize after the UPS experiences the large load change.

6. The method of claim 3 including controlling the rectifier with the fuzzy logic controller for a period of time upon the UPS experiencing a large load change and then controlling the rectifier with the first controller after the period of time.

7. The method of claim 6 wherein the period of time is a period of time that it takes the first controller to stabilize after the UPS experiences the large load change.

8. The method of claim 3 wherein the fuzzy logic controller generates the firing angle for the rectifier based on an input indicative of instantaneous voltage input to the UPS and an input indicative of instantaneous total power output being provided by the UPS.

9. The method of claim 1 wherein controlling the rectifier with the first controller includes controlling it with a PI controller.

10. The method of claim 2 including comparing the firing angle generated by the fuzzy logic controller with the firing angle generated by the first controller and determining that a rectifier fault condition exists when the firing angle generated by the fuzzy logic controller differs from the firing angle generated by the first controller by at least a threshold amount.

11. A method of determining whether a rectifier fault exists in an uninterruptible power supply having a first controller and a fuzzy logic controller, comprising:

generating a firing angle for the rectifier with the fuzzy logic controller and generating a firing angle for the rectifier with the first controller;

comparing the firing angle generated by the fuzzy logic controller with the firing angle generated by the first controller; and

determining that a rectifier fault condition exists when the firing angle generated by the fuzzy logic controller differs from the firing angle generated by the first controller by at least a threshold amount.

12. The method of claim 11 wherein generating the firing angle for the rectifier with the first controller includes generating that firing angle with a PI controller.

13. An uninterruptible power supply (“UPS”), comprising:

a phase-controlled rectifier coupled to a source of AC power and having an output providing a DC bus, the output of the phase-controlled rectifier coupled to an inverter;

a first controller that generates a firing angle for the rectifier and a fuzzy logic controller that generates a firing angle for the rectifier; and

the rectifier being controlled by the firing angle generated by the first controller during normal operating conditions of the UPS and the rectifier being controlled by the firing angle generated by the fuzzy logic controller during abnormal operating conditions of the UPS.

14. The apparatus of claim 13 , and further including a switch that couples the firing angle generated by the first controller to a control input of the rectifier during normal operating conditions of the UPS and that couples the firing angle generated by the fuzzy logic controller to the control input of the rectifier during abnormal operating conditions of the UPS.

15. The apparatus of claim 13 wherein the abnormal operating conditions include loss of a direct measurement of a voltage of the DC bus.

16. The apparatus of claim 15 wherein the fuzzy logic controller generates the firing angle for the rectifier based on an input indicative of instantaneous voltage input to the UPS and an input indicative of instantaneous total power output being provided by the UPS.

17. The apparatus of claim 13 wherein the abnormal operating conditions include a period of time after the UPS experiences a large load change wherein the period of time is a time that it takes the first controller to stabilize after the large load change.

18. The apparatus of claim 13 wherein the first controller is PI controller.

19. The apparatus of claim 13 including a second controller that compares the firing angle generated by the first controller with the firing angle generated by the fuzzy logic controller and determines that a rectifier fault exists when the firing angle generated by the first controller differs from the firing angle generated by the second controller by at least a threshold amount.

20. An uninterruptible power supply (“UPS”), comprising:

a phase-controlled rectifier coupled to a source of AC power and having an output providing a DC bus, the output of the phase-controlled rectifier coupled to an inverter;

a first controller that generates a firing angle for the rectifier and a fuzzy logic controller that generates a firing angle for the rectifier; and

a second controller that compares the firing angle generated by the first controller with the firing angle generated by the fuzzy logic controller and determines that rectifier fault condition exists when the firing angle generated by the first controller differs from the firing angle generated by the fuzzy logic controller by at least a threshold amount.

21. The apparatus of claim 20 wherein the first controller is a PI controller.

Assignments (9)
SECURITY INTEREST Recorded Oct 26, 2021
From: VERTIV CORPORATION; VERTIV IT SYSTEMS, INC.; ELECTRICAL RELIABILITY SERVICES, INC.; ENERGY LABS, INC.
To: UMB BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 057923/0782 →
SECURITY AGREEMENT Recorded Mar 3, 2020
From: ELECTRICAL RELIABILITY SERVICES, INC.; ENERGY LABS, INC.; VERTIV CORPORATION; VERTIV IT SYSTEMS, INC.
To: CITIBANK, N.A.
Reel/Frame 052076/0874 →
RELEASE OF SECURITY INTEREST Recorded Mar 2, 2020
From: JPMORGAN CHASE BANK, N.A.
To: VERTIV CORPORATION (F/K/A ALBER CORP.); VERTIV IT SYSTEMS, INC. (F/K/A AVOCENT CORPORATION); VERTIV IT SYSTEMS, INC. (F/K/A AVOCENT FREMONT, LLC); VERTIV IT SYSTEMS, INC. (F/K/A AVOCENT HUNTSVILLE, LLC); VERTIV IT SYSTEMS, INC. (F/K/A AVOCENT REDMOND CORP.); ELECTRICAL RELIABILITY SERVICES, INC.; VERTIV CORPORATION (F/K/A EMERSON NETWORK POWER, ENERGY SYSTEMS, NORTH AMERICA, INC.); VERTIV CORPORATION (F/K/A LIEBERT CORPORATION)
Reel/Frame 052065/0666 →
RELEASE OF SECURITY INTEREST Recorded Mar 2, 2020
From: THE BANK OF NEW YORK MELLON TRUST COMPANY N.A.
To: VERTIV CORPORATION; VERTIV IT SYSTEMS, INC.; ELECTRICAL RELIABILITY SERVICES, INC.
Reel/Frame 052071/0913 →
SECOND LIEN SECURITY AGREEMENT Recorded Jun 10, 2019
From: VERTIV IT SYSTEMS, INC.; VERTIV CORPORATION; VERTIV NORTH AMERICA, INC.; ELECTRICAL RELIABILITY SERVICES, INC.; VERTIV ENERGY SYSTEMS, INC.
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
Reel/Frame 049415/0262 →
CHANGE OF NAME Recorded Sep 5, 2018
From: LIEBERT CORPORATION
To: VERTIV CORPORATION
Reel/Frame 047013/0116 →
SECURITY AGREEMENT Recorded Dec 2, 2016
From: ALBER CORP.; ASCO POWER TECHNOLOGIES, L.P.; AVOCENT CORPORATION; AVOCENT FREMONT, LLC; AVOCENT HUNTSVILLE, LLC; AVOCENT REDMOND CORP.; ELECTRICAL RELIABILITY SERVICES, INC.; EMERSON NETWORK POWER, ENERGY SYSTEMS, NORTH AMERICA, INC.; LIEBERT CORPORATION; LIEBERT NORTH AMERICA, INC.; NORTHERN TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 040797/0615 →
SECURITY AGREEMENT Recorded Dec 1, 2016
From: ALBER CORP.; ASCO POWER TECHNOLOGIES, L.P.; AVOCENT CORPORATION; AVOCENT FREMONT, LLC; AVOCENT HUNTSVILLE, LLC; AVOCENT REDMOND CORP.; ELECTRICAL RELIABILITY SERVICES, INC.; EMERSON NETWORK POWER, ENERGY SYSTEMS, NORTH AMERICA, INC.; LIEBERT CORPORATION; LIEBERT NORTH AMERICA, INC.; NORTHERN TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 040783/0148 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 24, 2008
From: HEBER, BRIAN P.; CHEN, XIAN; TAYLOR, PAUL
To: LIEBERT CORPORATION
Reel/Frame 021733/0108 →