IP Library Granted Patent US 8,367,466
Granted Patent B2
US 8,367,466 · App. 12/210,113 · Granted Feb 5, 2013

Manufacturing stacked semiconductor device

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Quick Facts
Patent No.
US 8,367,466
App. No.
12/210,113
Filed
Sep 12, 2008
Granted
Feb 5, 2013
Kind
B2
Art Unit
2823
USPC
438/109
Abstract

A method in accordance with an embodiment of the invention can include forming fan-out wirings on an insulating layer formed on a wafer. Additionally, electrodes of a plurality of semiconductor chips stacked on the fan-out wirings can be electrically coupled with the fan-out wirings. The wafer can be removed.

Claims (83)

1. A method comprising:

forming an insulating layer on and in contact with a wafer;

after the forming of the insulating layer, forming fan-out wirings on the insulating layer;

after the forming of the fan-out wirings, stacking a plurality of semiconductor chips on the fan-out wirings using adhesive between each of the plurality of semiconductor chips and the insulating layer;

after the stacking of the plurality of semiconductor chips, electrically connecting electrodes of the plurality of semiconductor chips to the fan-out wirings;

after the electrically connecting of the electrodes, the insulating layer comprising the formed on fan-out wirings is free of an electrical conductor in the insulating layer; and

after the electrically connecting of the electrodes, removing the wafer.

2. The method of claim 1 , further comprising:

resin-sealing the semiconductor chips stacked on the fan-out wirings.

3. The method of claim 2 , wherein said electrically connecting comprises:

forming a seed metal layer over the plurality of semiconductor chips stacked on the fan-out wirings;

forming a photoresist layer over the seed metal layer and the plurality of semiconductor chips stacked on the fan-out wirings;

forming an opening portion within the photoresist layer that extends beyond the electrodes of the plurality of semiconductor chips;

forming metal wiring inside the opening portion; and

removing the first photoresist layer.

4. The method of claim 2 , wherein:

the electrodes serve as side-wall electrodes and have side surfaces that are coplanar with side surfaces of the semiconductor chips.

5. The method of claim 2 , wherein the forming the fan-out wirings comprises:

forming a seed metal layer on a surface of the insulating layer;

after the forming of the seed metal layer, forming a photoresist layer on the surface of the insulating layer; and

removing the photoresist layer at regions.

6. The method of claim 1 , further comprising:

forming a lead-out wiring above the plurality of semiconductor chips.

7. The method of claim 6 , wherein the forming the lead-out wiring comprises:

forming a seed metal layer over the plurality of semiconductor chips stacked on the fan-out wirings;

forming a photoresist layer over the seed metal layer and the plurality of semiconductor chips stacked on the fan-out wirings;

forming an opening portion within the photoresist layer that extend from an upper surface of said photoresist layer to an upper surface of the seed metal layer; and

forming the lead-out wiring inside the opening portion.

8. The method of claim 7 , further comprising:

forming a resin layer over the lead-out wiring and the plurality of semiconductor chips stacked on the fan-out wirings; and

thinning the resin layer until the uppermost surface of the lead-out wiring is exposed.

9. The method of claim 1 , wherein said electrically connecting comprises:

forming a seed metal layer over the semiconductor chips stacked on the fan-out wirings;

forming a photoresist layer over the seed metal layer and the plurality of semiconductor chips stacked on the fan-out wirings;

forming an opening portion within the photoresist layer that extends beyond the electrodes of the plurality of semiconductor chips;

forming metal wiring inside the opening portion; and

removing the first photoresist layer.

10. The method of claim 1 , wherein:

the electrodes serve as side-wall electrodes and have side surfaces that are coplanar with side surfaces of the semiconductor chips.

11. The method of claim 1 , wherein:

the electrodes serve as side-wall electrodes and have side surfaces that are coplanar with side surfaces of the semiconductor chips; and

the forming the side-wall electrodes comprises:

forming a first protective film at portions on an upper surface of the semiconductor chips other than portions where pads are formed;

forming a seed metal layer on an upper surface of the semiconductor chips;

forming a second photoresist layer on the upper surface of the semiconductor chips;

removing from the second photoresist layer regions in which one surface is coplanar with a side surface of the semiconductor chips and in which the pads exist downward in a stacking direction;

forming the side-wall electrodes in said regions;

removing the second photoresist layer; and

removing portions of the seed metal layer.

12. The method of claim 1 , wherein the forming the fan-out wirings comprises:

forming a seed metal layer on a surface of the insulating layer;

after the forming of the seed metal layer, forming a photoresist layer on the insulating layer; and

removing the photoresist layer at regions.

13. A method comprising:

forming an insulating layer on and in contact with a wafer;

after the forming of the insulating layer, forming fan-out wirings on the insulating layer;

after the forming of the fan-out wirings, stacking a plurality of semiconductor chips on the fan-out wirings using adhesive between each of the plurality of semiconductor chips and the insulating layer;

after the stacking of the plurality of semiconductor chips, electrically connecting electrodes of the plurality of semiconductor chips to the fan-out wirings;

after the electrically connecting of the electrodes, the insulating layer comprising the formed on fan-out wirings is free of a through hole and an electrical conductor in the insulating layer;

after the electrically connecting of the electrodes, forming lead-out wirings above the plurality of semiconductor chips; and

removing the wafer.

14. The method of claim 13 , wherein the forming the lead-out wirings comprises:

forming a seed metal layer over the plurality of semiconductor chips stacked on the fan-out wirings;

forming a photoresist layer over the seed metal layer and the plurality of semiconductor chips stacked on the fan-out wirings;

forming opening portions within the photoresist layer that extend from an upper surface of said photoresist layer to an upper surface of the seed metal layer;

forming the lead-out wirings inside the opening portions;

removing the photoresist layer; and

removing portions of the seed metal layer.

15. The method of claim 14 , further comprising:

forming a resin layer over the lead-out wirings and the plurality of semiconductor chips stacked on the fan-out wirings; and

thinning the resin layer until the uppermost surfaces of the lead-out wirings are exposed.

16. The method of claim 13 , further comprising:

resin-sealing the semiconductor chips stacked on the fan-out wirings.

17. The method of claim 16 , wherein:

the electrodes serve as side-wall electrodes and have side surfaces that are coplanar with side surfaces of the semiconductor chips.

18. The method of claim 13 , further comprising:

forming a lead-out wiring above the plurality of semiconductor chips.

19. The method of claim 13 , wherein:

the electrodes serve as side-wall electrodes and have side surfaces that are coplanar with side surfaces of the semiconductor chips.

20. The method of claim 13 , wherein the forming the fan-out wirings comprises:

forming a seed metal layer on a surface of the insulating layer;

after the forming of the seed metal layer, forming a photoresist layer on the insulating layer; and

removing the photoresist layer at regions.