Application method of Cr-plated mandrel bar for hot rolling
View Patent ↗The present invention provides an application method of a Cr-plated mandrel bar repeatedly used in mandrel mill rolling by the Mannesmann tube making process. A regeneration treatment is performed to use the mandrel bar again as a tool of like size when an opening width H of a surface defect generated on the mandrel bar by its use in the mandrel mill rolling is not less than 1.5 mm and a depth of the surface defect is in the range of 0.3 mm to less than 2.0 mm. Alternatively, a downsizing treatment is performed to use the mandrel bar again as a tool of a smaller size when the depth of the surface defect generated on the mandrel bar by its use in the mandrel mill rolling is not less than 2.0 mm. The regeneration treatment or downsizing treatment is performed according to conditions or a configuration of the surface defect to achieve repeated application to the mandrel mill rolling, allowing life-extension of the mandrel bar and improvement of cost performance thereof.
1. An application method of a hot rolling Cr-plated mandrel bar repeatedly used in mandrel mill rolling by the Mannesmann tube making process, wherein when an opening width H of a surface defect generated on the mandrel bar by its use in the mandrel mill rolling is not less than 1.5 mm and a depth of the surface defect is in the range of 0.3 mm to less than 2.0 mm,
a plated film is removed after said surface defect is conditioned, and finish-polishing or surface treatment is performed to the surface of the workpiece, followed by re-plating, thereby enabling the reclaimed mandrel bar to be used again as a tool of like size, and
the surface of the mandrel bar is smoothly rounded off in conditioning said surface defect such that a conditioned length L1 (mm) in a longitudinal direction of the surface of the mandrel bar, a conditioned length L2 (mm) in a circumferential direction thereof, and a depth D (mm) of the surface defect thereof satisfy equations (1) and (2):
50 ≦L 1/ D (1), and
20 ≦L 2/ D (2).
2. The application method of a hot rolling Cr-plated mandrel bar of claim 1 , wherein said surface defect is caused by seizure generated during the mandrel mill rolling.